A folding apparatus and method for forming a substrate including a discrete substrate including a rugosity. The folding apparatus may include a folding roll and a folding member. The folding roll includes an outer circumferential surface extending between the first roll surface and the second roll surface, and a receiving portion defined by the outer circumferential surface. The receiving portion may include an internal vacuum portion that may be operatively connected to an external vacuum portion. The folding member may be configured to associate with the receiving portion of the folding roll. The folding member may include a groove portion, a bonding portion, and a plurality of apertures. The folding apparatus may be used to bond a discrete substrate on a second substrate. The discrete substrate may include one or more rugosities.

When a remaining amount of a sheet on one original sheet roll is equal to or less than a predetermined remaining amount, a pair of holding pads is brought into a first posture where holding surfaces are opened, and the holding surface of one holding pad is pressed to a joining end portion from the outside of the original sheet roll in a radial direction of the other original sheet roll. Further, the holding pad is moved such that the joining end portion is separated toward the outside of the original sheet roll in the radial direction. Further, the posture of the pair of holding pads is changed into a second posture where the holding surfaces approach each other, and the joining end portion is conveyed to a joining part in a state where the joining end portion is sandwiched between the holding surfaces of the pair of holding pads.

Apparatus and methods are provided to minimize waste and improve quality and production in web processing operations. The apparatus and methods provide defect detection in deposition of acquisition material, which on current machines frequently flips and is difficult to detect when it has flipped causing manufacturers to scrap thousands of products. Using the present invention, defects are able to be detected by discerning a difference in the appearance from side to side with a vision camera, and an acquisition inverter can flip the material to a correct orientation.

Provided are a device for producing a disposable wearable article and a method for producing a disposable wearable article capable of suppressing the occurrence of a sealing failure by making it difficult for a doubled sheet to open against an elastic force of an absorber. A device for producing a disposable wearable article includes a jointing/cutting unit (60) provided in a line (L1) for continuously conveying a sheet (W) and configured to join parts of the doubled sheet (W) at opposite sides of an absorber (C) and then cut the joined parts and a pressing unit (70) arranged upstream of the jointing/cutting unit (60) in a conveying direction (a). The pressing unit (70) includes a pressing mechanism (71, 72) configured to press the sheet (W) together with the absorber (C) in a thickness direction.

Apparatus and methods are provided to minimize waste and improve quality and production in web processing operations. The apparatus and methods provide defect detection in deposition of acquisition material, which on current machines frequently flips and is difficult to detect when it has flipped causing manufacturers to scrap thousands of products. Using the present invention, defects are able to be detected by discerning a difference in the appearance from side to side with a vision camera, and an acquisition inverter can flip the material to a correct orientation.

Provided are methods and apparatus for transporting either an entire web or discrete components of disposable products. The invention is a means of conveying the web or diaper components down the machine using mechanical forces to grip the nonwoven web and transfer it from one belt or roll to another without or reducing added vacuum. There is a carrier nonwoven web that goes down the length of the machine and other substrates are added on top of this. Methods and apparatus are disclosed to provide sufficient gripping to allow transport of diaper components through the fabrication process. Securing and releasing forces are supplied so that the components can be retained at some points and released at others.

A web cutting system is provided for use with a single transfer insert placement mechanism having at least one puck for transferring a discrete web and a continuous web feeding mechanism for feeding a continuous web wherein first and second rollers having substantially parallel axes and being aligned with one another form a nip at their juncture, an anvil is attached to one roller, a die is attached to the other roller, a vacuum source is coupled to one of the rollers, a plurality of vacuum apertures is formed in the same roller. One of the rollers is positioned adjacent to the single transfer insert placement mechanism and to the continuous web feeding mechanism. The continuous web is applied to one roller and at least one discrete web is transferred from the puck to the same roller after which a die cutting process of the webs occurs at the nip.

Apparatus and methods are provided for folding discrete items such as diapers at high speeds. Discrete items are conveyed in a machine direction toward a pair of engaging members rotating in the machine direction and first carrying a top side of a leading edge of the discrete item with a first engaging member away from the conveyor, and then carrying a bottom side of the leading edge with a second engaging member back towards the conveyor. The diaper fold is created at a contact point with a folding finger which travels rotationally and straight in a fixed orientation about a travel path into and out of contact with the diaper.

A machine for making absorbent sanitary articles includes a feed conveyor on which a continuous web of material for making the articles is advanced along a feed line in a first direction. A forming and application unit forms and applies by which at least one pair of accessory elements for each article and includes a device for feeding a continuous succession of accessory elements and a conveying unit. The conveying unit includes a conveyor roller for the continuous succession of accessory elements, and a separating device defined by a first and a second spacer roller which are substantially tangent to the conveyor roller at a first and a second pickup station, respectively. The first and the second spacer roller have retaining and alternate movement devices including respective pickup pads which are slidable along a second direction and which are driven by a respective linear electric motor.

A method of transporting single-cut sheets cut from a continuous sheet for absorbent articles includes transporting the sheets by bonding an upstream end of each sheet to an outer surface of a first rotating body by adhesive; and transporting the sheets by holding the sheets on an outer surface of a second rotating body rotating faster than the first body, the sheets being transported from the first body in a state in which the upstream end of each sheet is on the first body, a portion of each sheet on the second body sliding relative to the outer surface of the second body such that each sheet is transported at the peripheral speed of the first body, after the adhesive is separated and the upstream end moves to the second body, the second body transporting the sheets at the peripheral speed of the second body.