A method of folding a pant-like disposable absorbent garment includes providing a garment defining first and second waist side regions, a waist center region positioned therebetween, and a crotch region longitudinally below the waist center region. In particular embodiments, the method further includes folding the garment along a transversely extending fold line so as to bring the crotch region into superposed relation with the waist center region; providing a chute having a floor and first and second side walls; urging the garment into the chute; and, while the garment is in the chute, folding the garment along longitudinally extending first and second fold lines so as to position the first and second waist side regions over the waist center region. The first and second fold lines are adjacent the first and second side walls, respectively.

The present invention provides a method and apparatus for a transporting a discrete element, by activating a discrete vacuum zone on a puck at or before an acquisition, rotating the puck about an axis (and optionally twisting the puck), and deactivating the discrete vacuum zone at a deposition point, through tightly controlled piecewise vacuum porting particularly in applications where vacuum commutation length changes in radial direction.

An apparatus and method for applying a first web to a base web in a nonlinear pattern as the base web is advanced in a machine direction in contact with a back-up roller are disclosed. The apparatus can include a guide roller and a guide roller translations system. The guide roller can be configured to define a nip with the back-up roller. The guide roller translation system can be configured to allow the guide roller to move with respect to the back-up roller to control the position of the nip to allow the first web to be applied to the base web in the non-linear pattern in the machine direction.

An apparatus for forming an absorbent pad for an absorbent sanitary article having a zone free of absorbent material to define a channel of the pad includes a forming drum, a first feed system for feeding a first web, a second feed system for feeding a second web, a spreader for spreading the absorbent material on the drum; a joining system for joining the first and second webs to define the channels. A first dispenser forms on the first web a layer of first adhesive substance according to a spreading pattern having zones free of the first adhesive substance corresponding to the channels. A second dispenser dispenses a second adhesive substance, whose adhesive force is greater than an adhesive force of the first adhesive substance, on the second web according to a pattern having a layer placed at a zone free of the first adhesive substance.

A plurality of folding units is arranged in a circumferential direction of a drum that rotates about an axis. Each of the folding units includes: a pad for holding one part of a workpiece on a pad surface; a first folding member and a second folding member each having a folding surface for folding a different part of the workpiece so as to stack the different part over the one part; and a pivot shaft arranged parallel to the pad surface. The first folding member, the second folding member, and the pivot shaft are configured to be rotated together until the folding surface reaches a facing position and a facing posture at which the folding surface faces the pad surface. The pivot shaft is configured to be displaced in a diameter direction of the drum crossing the pad surface.

A web unwinding and splicing system includes a turret unwind having a turret arm with rotatable shafts at opposing ends thereof to unwind a running web of an expiring web material roll and unwind a waiting web of a new web material roll. A web splicing unit operable with the turret unwind includes a web deflection device that bumps the running web onto the waiting web to splice the running web with the waiting web and a cutting device that selectively severs the running web, thereby creating a leading portion of the running web that is spliced to the waiting web and a trailing portion of the running web that remains separate from the waiting web. A vacuum system is positioned proximate the running web to suction in the trailing portion of the running web left on the expiring web material roll.

The machine (1;100) comprises a winding station (3; 101), adapted to receive secondary winding cores (T) coaxial with, and adjacent to, one another. The machine further comprises a cutting device (11; 104) with a plurality of blades (13; 105), arranged upstream of the winding station (3; 101) with respect to the feeding direction of the web material (N) and adapted to slit the web material into a plurality of strips (S1-S5) of web material. An in-line measurement arrangement (81-87) is also provided for measuring the Poisson's ratio of the web material (N).

A device for applying pieces to absorbent articles includes a supporting shaft rotating an axis; anvils rotating about the axis; a cutting unit operating with an anvil contact surface defining a cutting station for cutting a web into pieces; pads, each having a retaining surface for a piece, are moved about the axis for conveying a piece from the cutting station to a releasing station for release onto a substrate. Each pad rotates for varying the orientation from the cutting station, where the larger side of the pad is parallel to a feed of the web, to the releasing station, where the larger side of the pad is transversal to the feed of the receiving substrate, and vice versa. Each pad translates parallel to the pad axis, away from and towards the shaft axis. Each pad has an oscillating movement about its own axis.

A method and apparatus for transporting a discrete element is disclosed. A preferably rotatably driven vacuum commutation zone (or internal vacuum manifold), preferably internal to a preferably independently driven porous vacuum roll or drum is disclosed. The vacuum manifold applies vacuum through pores in the driven porous vacuum roll or puck in order to hold material against an external surface of the vacuum roll or puck. By independently controlling the vacuum commutation zone and the driven porous surface, unique motion profiles of the vacuum commutation zone relative to the driven porous surface can be provided. Micro vacuum commutation port structures are also disclosed.

Methods of transferring discrete articles are provided. A method comprises providing a transfer device having a frame defining a rotation axis, and circumnavigating a plurality of transfer heads of the transfer device about the rotation axis in an orbit, with the orbit passing through a pick-up location and a drop-off location. The method comprises providing a web accumulation device proximate to the drop-off location, moving the web through the web accumulation device at a variable speed, picking up a discrete article at the pick-up location, carrying the discrete article on the one of the plurality of transfer heads between the pick-up location and the drop-off location, and placing the discrete article onto a portion of the web in the drop-off location at a first discrete article pitch and when the portion of the web is moving at a first speed.