A paper-making machine and process, in which a paper web passes over a pope roller to a main roll and a new roll can be brought into contact with the pope roller when the main roll becomes a full roll, is improved by arranging at least two paper cutting tools to cut a paper web from each of two outer lateral edges to form two or more leader portions. A tail of the paper web formed on the full roll is symmetric and the leader portions on the new roll are also symmetric. Adhesive spray or tape can be applied to the paper web in the area of the leader portions. Air jets can also be used to bias the leader portions towards a surface of the new roll.

An air nozzle apparatus that includes an air orifice and a nozzle housing, said nozzle housing configured as u-shaped having a first elongated sidewall, a second elongated sidewall, and a third curved sidewall formed continuous with said first elongated sidewall and said second elongated sidewall to form a channel having an open end opposite said third curved sidewall, said air orifice positioned centered in said channel and proximate a base of said third sidewall facing said open end, wherein said first elongated sidewall, said second elongated sidewall, and said third curved sidewall are configured having an arched top surface, and, thus, functions to optimize the Coanda effect to position and convey the paper web through an air threading chute to thread a paper web from the end of the drying step through the dry-end to the paper winding step.

A method of operating an off-line finishing device for fiber webs, in particular an off-line slitter-winder for winding fiber webs, wherein in operating the off-line device the running speed is automatically optimized to minimize cost of web breaks. The method considers the costs associated with a web break during unwinding in addition to the cost benefit of maximizing web unwind speed so as to maximize machine utilization. The method determines an optimal web break stopping time in a web break situation and how often a web break is predicted. Automatic optimization incorporates limitations including the maximum rotation speed of the parent roll, the maximum speed of the fiber web being unwound, the maximum positive torque which can be applied to the parent roll to accelerate the parent roll to a rotation rate which produces a desired web speed, and maximum braking torque.

Method for predicting the presence of product defects during an intermediate processing step of a thin product wound in a roll, which provides for—receiving a roll of thin product that has been assigned a unique identification code stored in a database system, this latter containing process and/or product parameters detected in the production steps of said thin product wound in said roll upstream of said intermediate processing step, associated with said unique identification code,—accessing said database system,—entering one or more of the process and/or product parameters associated with the unique identification code of said roll contained in said database system in a predictive model, which uses a correlation, created by means of machine learning logics, from historicized values related to the process and/or product parameters output from said intermediate processing step and historicized values related to process and/or product parameters of the same rolls detected in the production steps of said rolls upstream of said intermediate processing step, in order to predict product parameters output from said intermediate processing step,—comparing said aforesaid product parameters with respective predefined limit values,—generating predictive diagnosis information of thin product defects based on the result of said comparison.

A device for processing of flat elements, especially for the processing of paper blanks, is described. This device comprises a conveyor belt (25) that is guided over a first roller (12a) and a second roller (12b), said conveyor belt being made of metal and being permeable to air, wherein its upper section forms the transport section (25a) and its lower section forms the return section (25b), and a vacuum generator being located under the upper section of the conveyor belt. A laser (30) for cutting the flat elements is located above the transport section (25a). In order to achieve an improved flatness and an increased durability, the conveyor belt (25) consists of an expanded metal.

The invention relates to a monitoring method (100) for monitoring an unwinding process of an unwinding device (2), comprising the following steps: at least partially unwinding (101) a web material (11) from a reel (10), detecting (102) at least one irregularity (12) of the web material (11) and/or the unwinding process. Furthermore, the invention relates to an unwinding device (2) for performing an unwinding process as well as an unwinding system (5) for performing an unwinding process.

An improved tape delivery assembly for delivering a turn-up tape across a moving web of paper being wound onto a spool, the assembly being part of a paper web turn-up system, the tape being used to sever and transfer the leading edge of the cut paper web onto an empty spool. A secondary tape dispensing module may deliver a secondary turn-up tape while a primary tape delivery module is temporarily removed from the paper web turn-up system.

An unwinder for rolls of paper web material includes: a support frame; a spindle cylinder, rotationally associated with the frame, supporting a parent roll with a longitudinal axis; unwinder to unwind a paper web from the parent roll; actuator keeping the unwindier contacting the parent roll; a command and control unit; first motor rotating the spindle cylinder; two support and drive rollers; units to measure instantaneous radius of the parent roll, rotational speed of the spindle cylinder, quantity of web unrolled from the parent roll per unit time, and weight unloaded from the parent roll onto the support and drive rollers; second motor synchronously rotating the support and drive rollers; and third motor moving the spindle cylinder vertically. The control unit receives and processes values detected by the measurement unit, causing the motor to maintain the weight force unloaded onto the rollers from the roll as the diameter varies.

To minimize the cost of a fiber web due to the web, particularly a board web, being manufactured overly thick to compensate for loss of caliper in the reel-up, the web is made thicker just for the inner layers of what will become a parent roll. The caliper of the web is measured as or after it is unwound. A caliper curve of the parent roll as a function of the diameter of the parent roll is calculated as a function of the diameter of the parent roll and/or the customer roll. The fiber web is adjusted by changing running parameters of the production line: web speed i.e. production speed, headbox-flow, head-box consistency, coating weight of the coating paste or calender nip load.

A method for monitoring a machine element in a paper finishing machine (10). The machine element mounted for rotation machine elements (16-19) equipped with a sensor assembly (24) measuring force or pressure, and a counter-pair (15, 20, 33, 44) for said machine element. The machine element is made to rotate against the counter-pair, a measurement signal (25) is generated between the machine element and the counter-pair with the sensor assembly, and recording a reference cross-directional profile (21) of force or pressure generated. Condition monitoring (38) of vibration with the reference profile is by comparison of current signals with the reference so as to detect periodic variation (39.1, 39.2) in the cross-directional pressure profile, and producing visual information (37) from the analysis for monitoring. The invention also relates to a corresponding system, a rotating machine element for the method or the system, and a computer program product.