The present disclosure relates to a crane controller for a crane which includes a hoisting gear for lifting a load hanging on a cable, with an active heave compensation which by actuating the hoisting gear at least partly compensates the movement of the cable suspension point and/or of a load deposition point due to the heave, and an operator control which actuates the hoisting gear with reference to specifications of the operator, wherein the division of at least one kinematically constrained quantity of the hoisting gear is adjustable between heave compensation and operator control.

Systems and methods for operating a hoist and hook assembly may determine a position of a target using a position sensor. A hook assembly may be positioned in response to the position of the target as detected by the position sensor. Positioning the hook assembly may include articulating a boom coupled to a hoist, using one or more local thrust sources on the hook assembly, and/or moving an airframe relative to the position of the target.

Systems and methods for operating a hoist and hook assembly may determine a position of a target using a position sensor. A hook assembly may be positioned in response to the position of the target as detected by the position sensor. Positioning the hook assembly may include articulating a boom coupled to a hoist, using one or more local thrust sources on the hook assembly, and/or moving an airframe relative to the position of the target.

A system and method for positioning a movable crane counterweight is disclosed. In the method, a boom orientation is determined, a first counterweight position is determined, a first crane capacity at the first counterweight position is determined, a second counterweight position is determined corresponding to a second rearward stability associated with the boom orientation. A second crane capacity at the second counterweight position. A load on the crane is determined and the counterweight is positioned at a third position between the first counterweight position and the second counterweight position dependent on the boom load, and the first crane capacity.

A system and method for positioning a movable crane counterweight is disclosed. In the method, a boom orientation is determined, a first counterweight position is determined, a first crane capacity at the first counterweight position is determined, a second counterweight position is determined corresponding to a second rearward stability associated with the boom orientation. A second crane capacity at the second counterweight position. A load on the crane is determined and the counterweight is positioned at a third position between the first counterweight position and the second counterweight position dependent on the boom load, and the first crane capacity.

Methods of detection and prevention for snags or off center lifts, and auto-centering a crane over a load. Snag detection includes monitoring angular deflection of the load with respect to an at-rest position, and halting movement of the crane in a direction of increasing angular deflection. Controlling off center lifting includes detecting a side load condition for a load, and preventing a hoist operation when the side load condition is detected. Auto-centering a load includes determining a position of a block coupled to the load with respect to a trolley of the crane, and centering the trolley over the block prior to a moving operation. Centering includes comparing a position of a block marker using a trolley camera to a known centered position of the marker with respect to the camera, and moving the trolley to match the determined position of the marker to its known centered position.

Methods of detection and prevention for snags or off center lifts, and auto-centering a crane over a load. Snag detection includes monitoring angular deflection of the load with respect to an at-rest position, and halting movement of the crane in a direction of increasing angular deflection. Controlling off center lifting includes detecting a side load condition for a load, and preventing a hoist operation when the side load condition is detected. Auto-centering a load includes determining a position of a block coupled to the load with respect to a trolley of the crane, and centering the trolley over the block prior to a moving operation. Centering includes comparing a position of a block marker using a trolley camera to a known centered position of the marker with respect to the camera, and moving the trolley to match the determined position of the marker to its known centered position.

Embodiments of the disclosure include a reel hoist interlock system for an overhead crane having one or more sensors disposed on a hook of the overhead crane. The sensors provide a signal indicative of whether the hook is secured to an object to be lifted by the overhead crane. The reel hoist interlock system also includes transmitters in communication with the sensors. The transmitters receive and transmit the signal provided by the sensors. The reel hoist interlock system further includes a controller configured to operate the overhead crane based on an input signal received from a remote and based on the signals received from the transmitters and indicators operated by the controller based on the signals received from at least one of the transmitters and the remote.

Embodiments of the disclosure include a reel hoist interlock system for an overhead crane having one or more sensors disposed on a hook of the overhead crane. The sensors provide a signal indicative of whether the hook is secured to an object to be lifted by the overhead crane. The reel hoist interlock system also includes transmitters in communication with the sensors. The transmitters receive and transmit the signal provided by the sensors. The reel hoist interlock system further includes a controller configured to operate the overhead crane based on an input signal received from a remote and based on the signals received from the transmitters and indicators operated by the controller based on the signals received from at least one of the transmitters and the remote.

A grappler overload protection system uses a load-measuring device to provide a first load indication for preventing the grappler from bearing an unsafe load when the first load indication exceeds a first limit. A grappler overload protection method determines a spread of grappler arms based on information from a first sensor, determines an expected weight of the load based on the spread of the grappler arms, and compares the expected weight to a first limit for preventing the grappler from bearing an unsafe load. The method may optionally determine an angle of a boom supporting the grappler for determining an expected torque on the boom based on the boom angle and the expected weight of the load. The method may take preventative measures to prevent the grappler from bearing the load when the expected weight exceeds the first limit or when the expected torque exceeds a second limit.