A pillow includes a first pillow cushion consisting essentially of a gelatinous elastomer that is sized and configured to support a head and neck of a person using the pillow cushion and a second pillow cushion coupled thereto. The pillow cushion has deformable wall members located and configured to define voids therebetween such that the deformable wall members may be displaced into adjacent voids upon deformation of the deformable wall members. The deformable wall members are configured to buckle when a pressure applied to a cushioning surface of the first pillow cushion, in a direction perpendicular to a first major surface, exceeds a threshold pressure level. A pillow cover covers the first pillow cushion and the second pillow cushion. A method of fabricating a pillow includes enclosing such first and second pillow cushions in a pillow cover.

Insulation fill materials, articles comprising these fill materials, and methods for manufacturing these fill materials, are disclosed. An insulation fill material may include a volume of base fill material and a multiplicity of platelets three-dimensionally dispersed throughout the base fill material. Alternatively or in addition, the insulation fill may include a sheet of base fill material having at least one outer surface, and a multiplicity of platelets applied to the at least one outer surface. The platelets may preferably have at least two flat-planar facets, and may comprise a metal core layer having a first face and a second face opposite thereof. The platelets may include a first film layer disposed on the first face and a second film layer disposed on the second face. Outer faces of the film layers may include polyethylene terephthalate. Articles such as apparel, sleeping bags, and bedding may comprise the insulation fill material.

A comfort item (200) has a first volume (202) delimited by an outer boundary, where the first volume (202) includes several foam pieces (100). The foam pieces have a body part (101); several foam arms (102) having a first end and a second end, where the first end is attached to the body part (101), and the second end protrudes away from the body part (101); and several contour recesses (103) between the foam arms (102), wherein the width of the foam arms is greater that the length of the foam arms. Several foam filling elements for such a comfort item are also described. As a result, a comfort item is obtained with a filling providing good filling properties and adding air to the comfort item.

The disclosure provides blowable insulation or filling material, and apparatus and methods for making same. The blowable insulation or filling material includes a plurality of discrete elongate floccules each formed of a plurality of fibers. The floccules include a relatively open enlarged medial portion. The floccules also include relatively condensed twisted tail portions extending from opposing ends of the medial portion. The floccules can be utilized by existing garment fill blowing machines without clogging thereof, and include a superior soft hand feel, thermal resistance and launderability. The floccules may be formed by forcing staple fibers through apertures of a rotating hollow drum to partially form the floccule structure within the drum. The partially formed floccules may be retained within the rotating drum for a dwell time to finalize the floccule structure.

A reversible pillow includes a plurality of cut foam pieces enclosed between a first external fabric layer of the pillow and an internal mesh layer. A second external fabric layer is coupled to the first external fabric layer and the internal mesh layer. An aperture opening into a space between the second external fabric layer and the internal mesh layer provides access into the interior of the pillow, and a flap closure extends over the aperture. To shift the pillow from a normal-use state, in which the mesh layer is between the first and second external fabric layers, to a wash-ready state in which the first external fabric layer is positioned between the second external fabric layer and the mesh layer, a user reaches through the aperture and pulls the pillow inside out.

Article, such as quilted construction, and methods of making the same are described. A quilted construction may comprise a first woven sheet, a second woven sheet, a series of stitching, a reinforcing body, and a thermally insulating filler. The first woven sheet may be coupled to the second woven sheet via a series of stitching to define one or more chambers. The reinforcing body may have a figure-eight form and may be disposed between the first woven sheet and second woven sheet such that a crossover of the figure-eight form is aligned with the series of stitching. The thermal insulating filler may be disposed within the one or more chambers.

A filling system includes a first component having a fiber opener configured to open fibers. A second component is connected to the first component. The second component includes a fiber blower configured to blow opened fibers. A third component is connected to the second component. The third component includes a weighing system configured to weigh the opened fibers. A fourth component is connected to the third component. The fourth component includes a filler configured to dispose the opened fibers into a shell. Methods of use are disclosed.

A down-fill pillow with a core formed from down feather sheet material pieces used in the fabrication of down insulated products. The size and shape of the pieces do not exceed predetermined sizes. The pieces may have a variety of shapes, such as in block or strip form or of irregular size if formed from trimmings of down sheet material in which is cut patterns for use in the fabrication of insulated articles. The down feather sheet pieces are placed in an envelope formed from one or more down feather sheets and the pieces entangle with one another due to their captive retention in the pillow envelope which restrains the pieces in close contact with one another and limited movement. When the head of a user person is rested on the down-fill pillow, it causes the mixture to compress and mold about the head while remaining entangled and recovering its loft when the head is removed. The method of forming the pillow core by the use of down feather sheet material pieces is also described.

The present invention provides a thermal insulation filling material and preparation method thereof and a thermal insulation product, and pertains to the field of thermal insulation filling materials. The thermal insulation filling material of the present invention includes: a bulk fibre; and a spherical fibre assembly, where a water-repellent layer is formed on a surface of the bulk fibre and of the spherical fibre assembly, and a weight ratio of the bulk fibre to the spherical fibre assembly is between about 30:70 and about 70:30. The thermal insulation filling material is good in wash durability, and has comprehensive performance such as better blowable processability, quick-drying property, compression-resilience property, and thermal insulation property, etc. The method for preparing the thermal insulation filling material includes: adding a water-repellent agent in the process of gas-flow mixing the bulk fibre and the spherical fibre assembly, and then heating to form a water-repellent layer on the surface of the bulk fibre and of the spherical fibre assembly.

A down-fill pillow structure is formed by a fabric pouch in which is captively retained in close fit therein, one or more down feather sheet of predetermined density and substantially even thickness in which the down feathers are bound together by a binding agent. The down feather sheet has a memory which exhibits rebounding properties. A shaped core body may be inserted in the fabric pouch and encapsulated by the down feather sheet or sheet portions. The down-fill pillow may also be constructed as an ergonomic or non-allergenic pillow.