A pocketed spring assembly comprises a plurality of parallel strings of individually pocketed springs. A dimensionally stabilizing substrate is secured to at least some of the strings on one of the top and bottom surfaces of the strings. A scrim sheet is secured to at least some of the strings on an opposed surface of the strings to maintain the positions of the strings. The dimensionally stabilizing substrate is laterally rigid enough to maintain length and width dimensions of the coil spring assembly. However, the dimensionally stabilizing substrate is flexible enough to allow the pocketed spring assembly to be roll packed for shipping.

A pure bamboo fiber mattress and a manufacturing method thereof are disclosed. The manufacturing method includes the following steps: trimming and cleaning bamboo; sawing; splitting; slicing the bamboo strips; knitting; softening; directional fiber opening; dry cleaning, drying and removing dust; stacking; sewing and packing. The pure bamboo fiber mattress includes a surface layer, a transition layer, a core layer, another transition layer and another surface layer that are arranged in sequence from top to bottom. The surface layer includes 3-5 layers of first bamboo mesh fabric laid one on top of another. The transition layer includes 3-8 layers of second bamboo mesh fabric laid one on top of another. The core layer includes 3-8 layers of third bamboo mesh fabric laid one on top of another. The first bamboo mesh fabric, the second bamboo mesh fabric and the third bamboo mesh fabric are made of bamboo fibers.

A pure bamboo fiber mattress and a manufacturing method thereof are disclosed. The manufacturing method includes the following steps: trimming and cleaning bamboo; sawing; splitting; slicing the bamboo strips; knitting; softening; directional fiber opening; dry cleaning, drying and removing dust; stacking; sewing and packing. The pure bamboo fiber mattress includes a surface layer, a transition layer, a core layer, another transition layer and another surface layer that are arranged in sequence from top to bottom. The surface layer includes 3-5 layers of first bamboo mesh fabric laid one on top of another. The transition layer includes 3-8 layers of second bamboo mesh fabric laid one on top of another. The core layer includes 3-8 layers of third bamboo mesh fabric laid one on top of another. The first bamboo mesh fabric, the second bamboo mesh fabric and the third bamboo mesh fabric are made of bamboo fibers.

A textile product and a method for manufacturing thereof are discussed. The textile product comprises about 5-95% natural down clusters by weight and about 95-5% of a secondary fiber material by weight. The method for manufacturing the textile product includes opening a fiber material, adding natural down clusters to the fiber material, mixing the fiber material with the natural down clusters to form a homogeneous mixture, and filling the textile product with the homogeneous mixture.

A method for manufacturing a vehicle seat cushion assembly includes providing a perforated outer material to define an outer seating surface. A backing material is sewn to the outer material using a first sewing line against which a wadding material is placed in a central region of the cushion. The wadding material is further secured by a hook and loop fastening product to the backing material. To secure the wadding material, a second sewing line is run. Left and right wadding materials are placed between the sewing lines and the edges of the cushion. Additional sewing lines laterally cross the longitudinal sewing lines to imbue the cushion with a wrist watch-like appearance.

A method for manufacturing a vehicle seat cushion assembly includes providing a perforated outer material to define an outer seating surface. A backing material is sewn to the outer material using a first sewing line against which a wadding material is placed in a central region of the cushion. The wadding material is further secured by a hook and loop fastening product to the backing material. To secure the wadding material, a second sewing line is run. Left and right wadding materials are placed between the sewing lines and the edges of the cushion. Additional sewing lines laterally cross the longitudinal sewing lines to imbue the cushion with a wrist watch-like appearance.

A body support article cover that includes a plurality of segments comprising a gel layer integrated with a foam layer is provided. The segments are enclosed by stitching. Each of the segments comprises a gel structure coupled with a foam layer, the gel structure comprising a gel layer. The gel layer comprises a first gel lattice having a first geometric shape. The first geometric shape has a first gel lattice height; a first gel lattice width; and a first gel lattice length. The first gel lattice comprises a plurality of first gel segments, wherein the first gel segments define a plurality of first gaps. The first gel lattice has a first firmness.

A pocketed spring assembly comprises a plurality of parallel strings of individually pocketed springs. A dimensionally stabilizing substrate is secured to at least some of the strings on one of the top and bottom surfaces of the strings. A scrim sleet is secured to at least some of the strings on an opposed surface of the strings to maintain the positions of the strings. The dimensionally stabilizing substrate is laterally rigid enough to maintain length and width dimensions of the coil spring assembly. However, the dimensionally stabilizing substrate is flexible enough to allow the pocketed spring assembly to be roll packed for shipping.

A pocketed spring assembly comprises a plurality of parallel strings of individually pocketed springs. A dimensionally stabilizing substrate is secured to at least some of the strings on one of the top and bottom surfaces of the strings. A scrim sleet is secured to at least some of the strings on an opposed surface of the strings to maintain the positions of the strings. The dimensionally stabilizing substrate is laterally rigid enough to maintain length and width dimensions of the coil spring assembly. However, the dimensionally stabilizing substrate is flexible enough to allow the pocketed spring assembly to be roll packed for shipping.

A cushion having a fibrous foam architecture. The cushion has a trim cover and a number of fibrous layers attached to the trim cover. One or more structural properties of a fibrous layer can be controlled to differ from that of other layers.