A headrest in which a pad layer is integrally formed, including a portion with a narrow gap, between a mechanism having various types of incorporated functions and a skin member. A shock absorbing member that is an injection-passage-forming member having a foaming raw material injection passage formed so as to run substantially along a direction that is the vertical direction of the headrest in orientation of when a seat is attached, is set in the inside of a skin member, and a foaming raw material for forming the pad layer is injected through the foaming raw material injection passage. The configuration preferably causes the foaming raw material to spread by the foaming start time, as the foaming raw material spreads to the outer side of the headrest, that is, to the inner surface of the skin member, where the pad layer is required to be formed.

A seat pad which can provide a favorable seating feeling while adhesion between a breathable member and a resin foam constituting the seat pad is ensured and a method of manufacturing such a seat pad are provided. A filling member including a breathable member having a ventilation function to an outside, used in a molding process of the seat pad for a vehicle integrally molded from a foam made of a foamable resin in a state where the breathable member is placed therein, and removed after the molding, is characterized by including a frame-shaped body attached to a peripheral side surface of an outside exposed surface of the breathable member and installed on a molding surface of a mold and a side-surface covering body installed upright on the frame-shaped body and partially covering a side surface of the breathable member.

A seat pad which can provide a favorable seating feeling while adhesion between a breathable member and a resin foam constituting the seat pad is ensured and a method of manufacturing such a seat pad are provided. A filling member including a breathable member having a ventilation function to an outside, used in a molding process of the seat pad for a vehicle integrally molded from a foam made of a foamable resin in a state where the breathable member is placed therein, and removed after the molding, is characterized by including a frame-shaped body attached to a peripheral side surface of an outside exposed surface of the breathable member and installed on a molding surface of a mold and a side-surface covering body installed upright on the frame-shaped body and partially covering a side surface of the breathable member.

A pillow includes a first pillow cushion consisting essentially of a gelatinous elastomer that is sized and configured to support a head and neck of a person using the pillow cushion and a second pillow cushion coupled thereto. The pillow cushion has deformable wall members located and configured to define voids therebetween such that the deformable wall members may be displaced into adjacent voids upon deformation of the deformable wall members. The deformable wall members are configured to buckle when a pressure applied to a cushioning surface of the first pillow cushion, in a direction perpendicular to a first major surface, exceeds a threshold pressure level. A pillow cover covers the first pillow cushion and the second pillow cushion. A method of fabricating a pillow includes enclosing such first and second pillow cushions in a pillow cover.

A pillow includes a first pillow cushion consisting essentially of a gelatinous elastomer that is sized and configured to support a head and neck of a person using the pillow cushion and a second pillow cushion coupled thereto. The pillow cushion has deformable wall members located and configured to define voids therebetween such that the deformable wall members may be displaced into adjacent voids upon deformation of the deformable wall members. The deformable wall members are configured to buckle when a pressure applied to a cushioning surface of the first pillow cushion, in a direction perpendicular to a first major surface, exceeds a threshold pressure level. A pillow cover covers the first pillow cushion and the second pillow cushion. A method of fabricating a pillow includes enclosing such first and second pillow cushions in a pillow cover.

A method of fabricating a pillow includes forming a pillow cushion from a gelatinous elastomer, including: forming first deformable wall members on a first side of the pillow cushion, including outer ends defining a first major surface of the pillow cushion, and defining first voids in the first side of the pillow cushion, the first voids opening to the first major surface; and forming second deformable wall members in a second side of the pillow cushion, including outer ends defining a second major surface of the pillow cushion, and defining second voids in the second side of the pillow cushion, the second voids opening to the second major surface.

A method of fabricating a pillow includes forming a pillow cushion from a gelatinous elastomer, including: forming first deformable wall members on a first side of the pillow cushion, including outer ends defining a first major surface of the pillow cushion, and defining first voids in the first side of the pillow cushion, the first voids opening to the first major surface; and forming second deformable wall members in a second side of the pillow cushion, including outer ends defining a second major surface of the pillow cushion, and defining second voids in the second side of the pillow cushion, the second voids opening to the second major surface.

A method of making a string of springs for use in a pocketed spring assembly comprises folding one piece of fabric into first and second opposed plies of fabric. An oversized pocket is formed along each string by transverse seams joining the first and second plies. The oversized pocket is separated into a spring pocket and a mini-pocket by a separating seam. A coil spring is positioned in each spring pocket. Foam chemicals are injected into the mini-pocket. The foam chemicals react in the mini-pocket to create a foam pad.

A method of making a string of springs for use in a pocketed spring assembly comprises folding one piece of fabric into first and second opposed plies of fabric. An oversized pocket is formed along each string by transverse seams joining the first and second plies. The oversized pocket is separated into a spring pocket and a mini-pocket by a separating seam. A coil spring is positioned in each spring pocket. Foam chemicals are injected into the mini-pocket. The foam chemicals react in the mini-pocket to create a foam pad.

A bedding filler using gel cushion is disclosed. A bedding filler using a gel cushion is formed of a material having fluidity and elasticity and includes: a gel structure having a honeycomb structure; and a cushion bonded to the gel structure, wherein the gel structure is configured to include a plurality of barrier ribs forming through-holes having a downwardly recessed regular hexagonal cross-section, and an adhesive medium provided at the bottom of the barrier ribs.