A pocketed spring comfort layer for a bedding or seating product has pockets characterized by the individual mini coil springs of the comfort layer being pocketed with between at least one cushion assembly and a sheet of polypropylene fabric. Each cushion assembly includes at least one foam layer. A segmented seam joins the cushion assembly and the sheet of polypropylene fabric around each of the mini coil springs of the pocketed spring comfort layer. The method of making the pocketed spring comfort layer includes compressing the mini coil springs and creating pockets with a welding horn and an anvil.

A pocketed spring comfort layer for a bedding or seating product has pockets characterized by the individual mini coil springs of the comfort layer being pocketed with between at least one cushion assembly and a sheet of polypropylene fabric. Each cushion assembly includes at least one foam layer. A segmented seam joins the cushion assembly and the sheet of polypropylene fabric around each of the mini coil springs of the pocketed spring comfort layer. The method of making the pocketed spring comfort layer includes compressing the mini coil springs and creating pockets with a welding horn and an anvil.

A pocketed spring comfort layer for a bedding or seating product has pockets characterized by the individual mini coil springs of the comfort layer being pocketed with between at least one cushion assembly and a sheet of polypropylene fabric. Each cushion assembly includes at least one foam layer. A segmented seam joins the cushion assembly and the sheet of polypropylene fabric around each of the mini coil springs of the pocketed spring comfort layer. The method of making the pocketed spring comfort layer includes compressing the mini coil springs and creating pockets with a welding horn and an anvil.

A pocketed spring comfort layer for a bedding or seating product has pockets characterized by the individual mini coil springs of the comfort layer being pocketed with between at least one cushion assembly and a sheet of polypropylene fabric. Each cushion assembly includes at least one foam layer. A segmented seam joins the cushion assembly and the sheet of polypropylene fabric around each of the mini coil springs of the pocketed spring comfort layer. The method of making the pocketed spring comfort layer includes compressing the mini coil springs and creating pockets with a welding horn and an anvil.

An upholstery piping component for a vehicle seat includes an elongated anchor and an elongated projection. The elongated anchor is formed from an elastomeric material. The elongated anchor extends along a length. The elongated anchor is configured to be coupled to a first upholstery portion and a second upholstery portion and disposed between the first upholstery portion and the second upholstery portion. The elongated projection is formed from the elastomeric material. The elongated projection is integrally is formed with the elongated anchor. The elongated projection extends from the elongated anchor for at least a portion of the length. The elongated projection is configured to at least partially conceal a seam between the first upholstery portion and the second upholstery portion. The elastomeric material is flexible such that the upholstery piping component is configured to move between a neutral configuration and a modified configuration.

An upholstery system for forming a curved furniture surface includes two surfaces that form a corner, two planar elements that are each positioned on one of the two surfaces, and a plurality of contoured elements positioned between the two planar elements and along the corner. Each of the plurality of contoured elements includes a curved surface. The system also includes at least one piece of fabric that includes at least three sections, which are connected to each other in a series such that adjacent sections form a connection portion. The system further includes a plurality of clips positioned on each of the two surfaces. The at least three sections of the at least one piece of fabric are positioned over the planar elements and the plurality of contoured elements. The connected portion of adjacent sections of the at least one piece of fabric is connected to the plurality of clips.

An upholstery system for forming a curved furniture surface includes two surfaces that form a corner, two planar elements that are each positioned on one of the two surfaces, and a plurality of contoured elements positioned between the two planar elements and along the corner. Each of the plurality of contoured elements includes a curved surface. The system also includes at least one piece of fabric that includes at least three sections, which are connected to each other in a series such that adjacent sections form a connection portion. The system further includes a plurality of clips positioned on each of the two surfaces. The at least three sections of the at least one piece of fabric are positioned over the planar elements and the plurality of contoured elements. The connected portion of adjacent sections of the at least one piece of fabric is connected to the plurality of clips.

The present invention relates to non-sewn down bedding including a partition wall provided with a unique non-sewn partition wall member and an edge portion finished to have a special structure, thereby greatly simplifying the bedding manufacturing process, reducing costs and improving productivity while inhibiting down from escaping through the edge portion. Therefore, the quality of a finished product may be very high. A non-sewn bedding item according to the present invention includes a bedding outer cover having an upper fabric and a lower fabric, the upper fabric and the lower fabric defining an inner space, a partition wall member configured to divide the inner space into a plurality of compartment spaces such that each of the compartment spaces is filled with down, the partition wall allowing air to flow between the compartment spaces and restricting movement of the down between the compartment spaces, and an edge finish portion formed at an edge of the bedding item to inhibit the down from escaping from each of the compartment spaces.

The present invention relates to non-sewn down bedding including a partition wall provided with a unique non-sewn partition wall member and an edge portion finished to have a special structure, thereby greatly simplifying the bedding manufacturing process, reducing costs and improving productivity while inhibiting down from escaping through the edge portion. Therefore, the quality of a finished product may be very high. A non-sewn bedding item according to the present invention includes a bedding outer cover having an upper fabric and a lower fabric, the upper fabric and the lower fabric defining an inner space, a partition wall member configured to divide the inner space into a plurality of compartment spaces such that each of the compartment spaces is filled with down, the partition wall allowing air to flow between the compartment spaces and restricting movement of the down between the compartment spaces, and an edge finish portion formed at an edge of the bedding item to inhibit the down from escaping from each of the compartment spaces.