An osmosis membrane is disposed at the boundary between a three-dimensional network structure section and a foam section. The osmosis membrane allows a liquid foam material to permeate. The three-dimensional network structure section is impregnated with the foam material through the osmosis membrane, and subsequently the foam material is solidified, thereby connecting the three-dimensional network structure section and the foam section to each other. The bonded body of the three-dimensional network structure section and the foam section is completed only by disposing the cushion structure component in between the upper mold and the lower mold, and performing a foaming step.

An osmosis membrane is disposed at the boundary between a three-dimensional network structure section and a foam section. The osmosis membrane allows a liquid foam material to permeate. The three-dimensional network structure section is impregnated with the foam material through the osmosis membrane, and subsequently the foam material is solidified, thereby connecting the three-dimensional network structure section and the foam section to each other. The bonded body of the three-dimensional network structure section and the foam section is completed only by disposing the cushion structure component in between the upper mold and the lower mold, and performing a foaming step.

[Problem to be Solved]

Providing a seat pad that can provide good sitting comfortability with bonding between a ventilation member and an expanded resin foam included in the seat pad ensured.

[Solution]

A seat pad 10 including a ventilation member 20 having a function that lets air through to/from an outside, the seat pad 10 being formed by integral expansion molding of an expandable resin material M with the ventilation member 20 introduced therein, includes a covering member 30 that covers at least a part of the ventilation member 20 at an interface between the ventilation member 20 and the expandable resin material M, and the covering member 30 includes an impregnation inhibiting material having a function that inhibits infiltration of the expandable resin material M, the function being at least higher than that of the ventilation member 20.

[Problem to be Solved]

Providing a seat pad that can provide good sitting comfortability with bonding between a ventilation member and an expanded resin foam included in the seat pad ensured.

[Solution]

A seat pad 10 including a ventilation member 20 having a function that lets air through to/from an outside, the seat pad 10 being formed by integral expansion molding of an expandable resin material M with the ventilation member 20 introduced therein, includes a covering member 30 that covers at least a part of the ventilation member 20 at an interface between the ventilation member 20 and the expandable resin material M, and the covering member 30 includes an impregnation inhibiting material having a function that inhibits infiltration of the expandable resin material M, the function being at least higher than that of the ventilation member 20.

A method of fabricating a pillow includes forming a pillow cushion from a gelatinous elastomer, including: forming first deformable wall members on a first side of the pillow cushion, including outer ends defining a first major surface of the pillow cushion, and defining first voids in the first side of the pillow cushion, the first voids opening to the first major surface; and forming second deformable wall members in a second side of the pillow cushion, including outer ends defining a second major surface of the pillow cushion, and defining second voids in the second side of the pillow cushion, the second voids opening to the second major surface.

A method of fabricating a pillow includes forming a pillow cushion from a gelatinous elastomer, including: forming first deformable wall members on a first side of the pillow cushion, including outer ends defining a first major surface of the pillow cushion, and defining first voids in the first side of the pillow cushion, the first voids opening to the first major surface; and forming second deformable wall members in a second side of the pillow cushion, including outer ends defining a second major surface of the pillow cushion, and defining second voids in the second side of the pillow cushion, the second voids opening to the second major surface.

A bedding filler using gel cushion is disclosed. A bedding filler using a gel cushion is formed of a material having fluidity and elasticity and includes: a gel structure having a honeycomb structure; and a cushion bonded to the gel structure, wherein the gel structure is configured to include a plurality of barrier ribs forming through-holes having a downwardly recessed regular hexagonal cross-section, and an adhesive medium provided at the bottom of the barrier ribs.

A bedding filler using gel cushion is disclosed. A bedding filler using a gel cushion is formed of a material having fluidity and elasticity and includes: a gel structure having a honeycomb structure; and a cushion bonded to the gel structure, wherein the gel structure is configured to include a plurality of barrier ribs forming through-holes having a downwardly recessed regular hexagonal cross-section, and an adhesive medium provided at the bottom of the barrier ribs.