A spray drying system for drying liquid into powder including an elongated body and a closure arrangement at opposite upper and lower ends of the elongated body for forming a drying chamber within the elongated body. One of the closure arrangements including a drying gas inlet for introducing drying gas into the drying chamber. A spray nozzle assembly is supported in one of the closure arrangements. The lower end closure arrangement including a powder collection vessel for collecting powder dried in the drying chamber. The powder collection vessel is configured such that a blanketing gas may be directed into the interior of the powder collection vessel to blanket the powder in the powder collection chamber and thereby protect the powder from exposure to the drying gas from the drying chamber.

A system and method for separating bitumen and condensate extracted from separating bitumen from oil sands material is disclosed. The method includes passing the mixture of bitumen and condensate through a flash evaporator to separate them. In the flash evaporator the mixture is heated at high pressure after which it is sprayed into a tank where the pressure is much lower, allowing the condensate to vaporize and the bitumen to settle to the bottom of the tank. The vapors are then passed through a condenser unit, causing them to cool and liquefy.

A method for recovering hydrocarbon diluent present in froth treatment tailings, comprising introducing the tailings into a vessel; adding a first portion of steam into the vessel to form a vapour-tailings interface; and operating the vessel to increase the exposure of the tailings to the vapour-tailings interface formed in the vessel.

The invention provides a modular horizontal tube evaporator unit, which is characterized in that the modular horizontal tube evaporator unit at least includes a modular heat exchange part designed based on a specific technical parameter, a modular tube box, and a modular quick connect device. The invention also provides an evaporator based on the modular horizontal tube evaporator unit, a cleaning device for the modular evaporator unit, and a cleaning application method thereof.

The invention provides a modular horizontal tube evaporator unit, which is characterized in that the modular horizontal tube evaporator unit at least includes a modular heat exchange part designed based on a specific technical parameter, a modular tube box, and a modular quick connect device. The invention also provides an evaporator based on the modular horizontal tube evaporator unit, a cleaning device for the modular evaporator unit, and a cleaning application method thereof.

A wastewater evaporation system includes a plurality of tube sections configured to direct compressed air into the wastewater. A portion of the manifold defines an injection head configured to be at least partially submerged below a surface of the wastewater. The wastewater evaporation system also includes an air compressor configured to direct the compressed air to the manifold. The wastewater evaporation system also includes a buoy system coupled to the manifold. The buoy system includes a buoy configured to maintain a portion of the manifold above the surface of the wastewater.

A wastewater evaporation system includes a plurality of tube sections configured to direct compressed air into the wastewater. A portion of the manifold defines an injection head configured to be at least partially submerged below a surface of the wastewater. The wastewater evaporation system also includes an air compressor configured to direct the compressed air to the manifold. The wastewater evaporation system also includes a buoy system coupled to the manifold. The buoy system includes a buoy configured to maintain a portion of the manifold above the surface of the wastewater.

A water hydration system for disposing of the water content of production fluid generated by a hydrocarbon well. The production water is processed to remove particulate matter, and then to separate the water from crude oil. The water is heated and pressurized and passed through a nozzle to produce a spray which flashes into steam in a duct carrying fresh air. The water vapor hydrates the air that is forced through the duct by a high capacity fan which blows the hydrated air into the atmosphere.

A water hydration system for disposing of the water content of production fluid generated by a hydrocarbon well. The production water is processed to remove particulate matter, and then to separate the water from crude oil. The water is heated and pressurized and passed through a nozzle to produce a spray which flashes into steam in a duct carrying fresh air. The water vapor hydrates the air that is forced through the duct by a high capacity fan which blows the hydrated air into the atmosphere.

A waste water processing system includes an upflow contacting column having a flue gas input for receiving flue gas having a temperature of at least 500 degrees F., a waste water input, and a flue gas output. The waste water input is coupled to a fluid injector, e.g., atomizing nozzles, positioned in the throat of a Venturi portion of the upflow contacting column or in a sidewall of the throat of the Venturi portion of the upflow contacting column. The flue gas in the upflow contacting column has a high velocity, e.g., a gas velocity exceeding 65 fps in the throat of the Venturi portion of the upflow contacting column at a position where the fluid injector is located. Drying additives such as recycled ash, lime, and/or cement may be, and sometimes are, input into the upflow contacting column downstream of the waste water input.