Production equipment and methods which reduce “gray” or off-specification production and improve central processing facility (CPF) efficiency. The process is a combination of unit operations (heat exchange, pumping, and separation) to produce an on-spec gas product, an on-spec condensate product, and/or on-spec oil product. It does so by placing the feed under pressure and heating it to the point that it can be vaporized and separated. The blended components are modulated dependent upon the composition of the produced fluids, produced gas, and off-specification fluid to efficiently produce on-specification products.

The present disclosure is related to systems and methods for the biological processing of hydrocarbon-containing substances. In particular embodiments, the systems and methods herein relate to pre-digestion of hydrocarbon containing substances and further processing of the same to produce hydrocarbon fuels, fertilizer, and other products.

A multi-stage bubble-column vapor mixture condenser includes at least a first stage and a second stage. Each stage includes a condenser chamber including a carrier-gas inlet and a carrier-gas outlet and contains a condensing bath. Carrier gas bubbles from the carrier-gas inlet up through the condensing bath, overcoming a hydrostatic head of the condensing bath, to a volume of carrier gas above the condensing bath. The carrier-gas outlet is positioned with an opening for carrier-gas extraction, and the first-stage carrier-gas outlet is in fluid communication with the second-stage carrier-gas inlet to facilitate flow of the carrier gas through the condensing bath in the first-stage condenser chamber, into the volume of carrier gas above the first-stage condensing bath, and then through the condensing bath in the second-stage condenser chamber. The first-stage condenser chamber further includes an intermediate-exchange inlet positioned and configured to inject additional carrier gas into the first-stage condenser.

The invention relates to a multistage membrane distillation apparatus (5000), comprising a plurality of multistage membrane distillation modules (500, 600), the modules being configured to be flowed through in parallel by a liquid (F) to be concentrated. Each module comprises a plurality of serial condensation/evaporation stages (50, 60) configured to be flowed through in series by the liquid to be concentrated. Each condensation/evaporation stage comprises a plurality of parallel condensation/evaporation elements (101, 102) configured to be flowed through in parallel by the liquid to be concentrated. Each condensation/evaporation element comprises at least one condensation unit and at least one evaporation unit. The apparatus further comprises at least one of: a centralized heating stage configured to generate steam and to provide the steam to each of the modules in parallel, and a centralized condensation stage configured to receive steam from each of the modules in parallel and to condensate the steam.

The invention relates to a distillation apparatus for producing water for injection, comprising: at least one membrane distillation module (500, 600), the module being configured to be flowed through by a liquid to be concentrated, wherein: the module (500, 600) comprises at least one condensation/evaporation stage (50, 60), the condensation/evaporation stage (50, 60) comprises at least one condensation/evaporation element (101, 102), and the condensation/evaporation element comprises at least one condensation unit (101) and at least one evaporation unit (102), the apparatus further comprising: a heating stage (300) configured to generate steam and to provide the steam to the at least one condensation/evaporation stage (50, 60) of the at least one module, and a droplet elimination device (320) comprising a membrane (321) configured to separate droplets from the steam generated by the heating stage.

A system and method for expanding the production capacity of an existing ethanol production facility including: a source of fermented mash (beer); a first beer column configured for receiving beer input from the source and for producing overhead comprising alcohol vapor and water vapor; and a first rectifier receiving an alcohol and water mixture from said first beer column. The system includes a second beer column, first and second condensers receiving overhead from the beer columns and a second rectifier receiving condensed overhead from the second condenser and bottoms from the first rectifier. A processing component receives bottoms from the first and second beer columns and steam condensate. The method includes the steps of retrofitting an existing ethanol production facility with a second beer column, first and second condensers and a second rectifier.

Embodiments may include methods and systems for purifying a product and recovering a solvent. In a first stage, a raw feed comprising an initial solvent fraction and an initial product fraction may be heated using a first heat exchanger, and an intermediate vapor fraction of the initial solvent fraction may be vaporized using a first vapor liquid separator to yield an intermediate product comprising intermediate solvent and intermediate product fractions. The intermediate vapor fraction may be condensed to a first solvent condensate using a first condenser. In a second stage, the intermediate product may be heated using a second heat exchanger, and a final vapor fraction of the intermediate solvent fraction may be vaporized using a second vapor liquid separator to yield a purified product comprising final solvent and final product fractions. The final vapor fraction may be condensed to a second solvent condensate using a second condenser.

A multi-stage bubble-column vapor mixture condenser comprises at least a first stage and a second stage. Each stage includes a carrier-gas inlet and a carrier-gas outlet, as well as a condenser chamber containing a condensing bath in fluid communication with the carrier-gas inlet and the carrier-gas outlet. The carrier-gas inlet is positioned to bubble carrier gas from the carrier-gas inlet up through the condensing bath, overcoming a hydrostatic head of the condensing bath. The carrier-gas outlet is positioned with an opening for carrier-gas extraction above the condensing bath, wherein the first-stage carrier-gas outlet is in fluid communication with the carrier-gas inlet of the second stage to facilitate flow of the carrier gas through the condensing bath in the condenser chamber of the first stage and then through the condensing bath in the condenser chamber of the second stage.

The present disclosure is related to systems and methods for the biological processing of hydrocarbon-containing substances. In particular embodiments, the systems and methods herein relate to pre-digestion of hydrocarbon containing substances and further processing of the same to produce hydrocarbon fuels, fertilizer, and other products.

The invention relates to a process for separating a component mixture (K) comprising hydrogen, methane, hydrocarbons having two carbon atoms and hydrocarbons having three or more carbon atoms, wherein in a deethanization at least a portion of the component mixture (K) is subjected to a first partial condensation by cooling from a first temperature level to a second temperature level at a first pressure level to obtain a first gas fraction (G1) and a first liquid fraction (C1), at least a portion of the first gas fraction (G1) is subjected to a second partial condensation by cooling from the second temperature level to a third temperature level at the first pressure level to obtain a second gas fraction (G4) and a second liquid fraction (C2), and at least a portion of the first liquid fraction (C1) and at least a portion of the second liquid fraction (C2) are subjected to a rectification to obtain a third gas fraction (G3) and a third liquid fraction (C3+). The first liquid fraction (C1) or its part subjected to the rectification and the second liquid fraction (C2) or its part subjected to the rectification are expanded to a second pressure level and the rectification is carried out at the second pressure level, the first pressure level being 25 to 35 bar and the second pressure level being 14 to 17 bar. An overhead gas formed during the rectification is cooled to −25 to −35° C. and partially condensed, wherein a condensed portion of the overhead gas is used partially or completely as a reflux in the rectification and an uncondensed portion of the overhead gas is provided partially or completely as the third gas fraction (G3). The present invention likewise provides a corresponding plant (100, 200).