A process for producing alumina trihydrate includes a digestion step, a separation step, and a precipitation step the separation step including: b1) pretreating a slurry from the digestion step by adding a flocculant to said slurry and mixing the flocculant and the slurry, b2) settling the resulting flocculated slurry in a gravity settler vessel, b3) determining a measured value representative of the concentration of solid particles in the resulting clarified liquor, b4) comparing the measured value with a predetermined threshold, b5) feeding said clarified liquor directly to the precipitation step, while the measured value is less than said predetermined threshold, and b6) redirecting said clarified liquor to the pre-treatment step b1), when the measured value is more than said predetermined threshold. An installation may be configured for operating said process.

A settler for decanting mineral slurries includes a tank having a side wall, a bottom and a top, an outlet for a thickened slurry at the bottom of the tank, a first overflow outlet for withdrawing an overflow stream of a clarified liquid, a slurry inlet means for introducing fresh slurry into the tank, the slurry inlet means having a slurry opening through which fresh slurry joins a body of slurry in the tank, and a stirrer having a vertical axis around which the stirrer rotates or reciprocates, in said settler the slurry opening is displaced laterally relative to said vertical axis of the stirrer and said slurry inlet means comprises mixing means. A separation installation includes the above settler and a method for separating a clarified liquid from a thickened slurry of a mineral slurry.

A settler for decanting mineral slurries includes a tank having a side wall, a bottom and a top, an outlet for a thickened slurry at the bottom of the tank, a first overflow outlet for withdrawing an overflow stream of a clarified liquid, a slurry inlet means for introducing fresh slurry into the tank, the slurry inlet means having a slurry opening through which fresh slurry joins a body of slurry in the tank, and a stirrer having a vertical axis around which the stirrer rotates or reciprocates, in said settler the slurry opening is displaced laterally relative to said vertical axis of the stirrer and said slurry inlet means comprises mixing means. A separation installation includes the above settler and a method for separating a clarified liquid from a thickened slurry of a mineral slurry.

An algae separation system can comprise a tank comprising an algae separation chamber. The system can comprise a first inlet to supply algae-containing water to a mixing region of the algae separation chamber. The system can comprise a second inlet to supply gas-containing water comprising dissolved gas to the mixing region of the algae separation chamber. The system can comprise a bubble generator in fluid communication with the second inlet, the bubble generator configured to generate a plurality of bubbles from the gas-containing water and to supply the plurality of bubbles to the mixing region to mix with the algae-containing water.

An algae separation system can comprise a tank comprising an algae separation chamber. The system can comprise a first inlet to supply algae-containing water to a mixing region of the algae separation chamber. The system can comprise a second inlet to supply gas-containing water comprising dissolved gas to the mixing region of the algae separation chamber. The system can comprise a bubble generator in fluid communication with the second inlet, the bubble generator configured to generate a plurality of bubbles from the gas-containing water and to supply the plurality of bubbles to the mixing region to mix with the algae-containing water.

A sedimentation device for separating a solid-liquid suspension has a settling tank, a feed well, a feed pipe, an overflow collector and a mixing area. A pump is disposed in the overflow collector and overflow from the overflow collector can be fed through the pump to the mixing area. The solid-liquid suspension to be clarified can be diluted without affecting the sedimentation process, the chemicals can be used to the optimum, and the amount of overflow fed to the mixing area can be exactly determined.

A sedimentation device for separating a solid-liquid suspension has a settling tank, a feed well, a feed pipe, an overflow collector and a mixing area. A pump is disposed in the overflow collector and overflow from the overflow collector can be fed through the pump to the mixing area. The solid-liquid suspension to be clarified can be diluted without affecting the sedimentation process, the chemicals can be used to the optimum, and the amount of overflow fed to the mixing area can be exactly determined.

A method for removing soluble and/or colloidal Si-compounds from an aqueous stream of a minerals processing plant is provided. The method includes adding coagulant(s) and/or flocculant(s) and/or flotation chemical(s) to the aqueous stream in order to facilitate formation of flocs comprising at least some of the Si-compounds, and in order to form a treated aqueous stream, subjecting the treated aqueous stream to cleaning flotation in order to separate at least some of the Si-compounds as a cleaning flotation overflow, and removing the cleaning flotation overflow. The cleaning flotation comprises gas bubbles, at least 90% of the gas bubbles having a diameter of from 0.2 to 250 m.

A method for removing soluble and/or colloidal Si-compounds from an aqueous stream of a minerals processing plant is provided. The method includes adding coagulant(s) and/or flocculant(s) and/or flotation chemical(s) to the aqueous stream in order to facilitate formation of flocs comprising at least some of the Si-compounds, and in order to form a treated aqueous stream, subjecting the treated aqueous stream to cleaning flotation in order to separate at least some of the Si-compounds as a cleaning flotation overflow, and removing the cleaning flotation overflow. The cleaning flotation comprises gas bubbles, at least 90% of the gas bubbles having a diameter of from 0.2 to 250 m.

An apparatus for wasting flocculant sludge from a clarifier is provided including a wasting pipe fluidly connectable to a waste conduit, a manifold fluidly connectable to the wasting pipe, an upper header for collecting the flocculant sludge fluidly connectable to the manifold, a return sludge pipe fluidly connectable to a return sludge well, a lower header for collecting settled sludge fluidly connectable to the return sludge pipe, and a drive mechanism for rotating the upper header and the lower header about a center axis. A wastewater treatment system is provided including the clarifier fluidly connectable to a source of a mixed liquor and the apparatus for wasting flocculant sludge. A method of separating settled sludge from a clarifier is provided including withdrawing flocculant sludge and withdrawing settled sludge. A method of retrofitting a clarifier is also provided including providing the manifold, the upper header, and the drive mechanism.