A system, components of the system and methods for processing, combinations of hydrocarbons, water, solids and contaminants, to separate extract, recover, filter and treat the constituent elements to enable the recovery of valuable hydrocarbons, the treatment of solids for environmentally sustainable discharge, the filtration and treatment of water for reuse, or environmentally sustainable discharge, and the extraction of contaminants. The integrated method and system incorporates alternative processing modes, each of which is optimized for the intake and processing of a materials stream which is predominately solids, or predominately water or predominately hydrocarbons, respectively. The system can dynamically adjust to accommodate variations in the composition of the intake materials stream in any particular mode. The system can be implemented in a portable, modular configuration which is cost effective, energy efficient and scalable to enable processing of any volume of materials.

An aim of the invention is to provide a bioreactor and a waste water treatment method that employs this tank, whereby anaerobic and aerobic microorganism treatment can be continuously carried out, even when the volume of the bioreactor is large, and whereby installation costs can be minimized. The invention comprises an outer tank (2), a cylindrical inner tank (3) disposed inside this outer tank and having openings above and below, a circulation rate control device (4) for controlling the circulation rate of water to be treated in the bioreactor, the circulation rate control device (4) being provided at an upper part of this cylindrical inner tank, a cylindrical control plate (5) for bringing about sedimentation of sludge, the cylindrical control plate (5) being provided at the outer circumference of an upper part of the cylindrical inner tank, a treated-water quality measurement device (6) that is provided outside and inside of the cylindrical inner tank, a waste water supply opening (10) that is provided in the circulation pathway of the water to be treated circulating through the outer tank and inner tank, a treated water discharge opening (11) that is provided in an upper part of the outer tank.

An aim of the invention is to provide a bioreactor and a waste water treatment method that employs this tank, whereby anaerobic and aerobic microorganism treatment can be continuously carried out, even when the volume of the bioreactor is large, and whereby installation costs can be minimized. The invention comprises an outer tank (2), a cylindrical inner tank (3) disposed inside this outer tank and having openings above and below, a circulation rate control device (4) for controlling the circulation rate of water to be treated in the bioreactor, the circulation rate control device (4) being provided at an upper part of this cylindrical inner tank, a cylindrical control plate (5) for bringing about sedimentation of sludge, the cylindrical control plate (5) being provided at the outer circumference of an upper part of the cylindrical inner tank, a treated-water quality measurement device (6) that is provided outside and inside of the cylindrical inner tank, a waste water supply opening (10) that is provided in the circulation pathway of the water to be treated circulating through the outer tank and inner tank, a treated water discharge opening (11) that is provided in an upper part of the outer tank.

A process for producing alumina trihydrate includes a digestion step, a separation step, and a precipitation step the separation step including: b1) pretreating a slurry from the digestion step by adding a flocculant to said slurry and mixing the flocculant and the slurry, b2) settling the resulting flocculated slurry in a gravity settler vessel, b3) determining a measured value representative of the concentration of solid particles in the resulting clarified liquor, b4) comparing the measured value with a predetermined threshold, b5) feeding said clarified liquor directly to the precipitation step, while the measured value is less than said predetermined threshold, and b6) redirecting said clarified liquor to the pre-treatment step b1), when the measured value is more than said predetermined threshold. An installation may be configured for operating said process.

A process for producing alumina trihydrate includes a digestion step, a separation step, and a precipitation step the separation step including: b1) pretreating a slurry from the digestion step by adding a flocculant to said slurry and mixing the flocculant and the slurry, b2) settling the resulting flocculated slurry in a gravity settler vessel, b3) determining a measured value representative of the concentration of solid particles in the resulting clarified liquor, b4) comparing the measured value with a predetermined threshold, b5) feeding said clarified liquor directly to the precipitation step, while the measured value is less than said predetermined threshold, and b6) redirecting said clarified liquor to the pre-treatment step b1), when the measured value is more than said predetermined threshold. An installation may be configured for operating said process.

A settler for decanting mineral slurries includes a tank having a side wall, a bottom and a top, an outlet for a thickened slurry at the bottom of the tank, a first overflow outlet for withdrawing an overflow stream of a clarified liquid, a slurry inlet means for introducing fresh slurry into the tank, the slurry inlet means having a slurry opening through which fresh slurry joins a body of slurry in the tank, and a stirrer having a vertical axis around which the stirrer rotates or reciprocates, in said settler the slurry opening is displaced laterally relative to said vertical axis of the stirrer and said slurry inlet means comprises mixing means. A separation installation includes the above settler and a method for separating a clarified liquid from a thickened slurry of a mineral slurry.

An apparatus for treating a multiphase hydrocarbon-containing fluid in an oil and/or gas production facility, the apparatus comprising: (a) an inlet for a multiphase hydrocarbon-containing fluid, wherein the inlet comprises a first pipe network configured to be connectable to a plurality of oil well heads in an oil field; (b) a separation system comprising: (i) a solids separator in fluid communication with the inlet; (ii) a solids outlet connected to the solids separator; (iii) a fluid separator in fluid communication with the solids separator, the fluid separator being configured to separate the remaining multiphase hydrocarbon-containing fluid into an oil phase, a water phase and a gas phase; (iv) an oil outlet connected to the fluid separator; (v) a gas outlet connected to the fluid separator; and (vi) a water outlet connected to the fluid separator; (c) a solids cleaning system connected to the solids outlet, wherein the solids cleaning system is configured to clean deposits of residual oil from the solid particles separated by the solids separator to provide cleaned solid particles and first residual oil, the solids cleaning system having a first output for outputting the cleaned solid particles and a second output configured to output the first residual oil; and (d) a water cleaning and recycling system connected to the water outlet, wherein the water cleaning and recycling system is configured to clean residual oil from the water phase separated by the fluid separator, the water cleaning and recycling system comprising an oil filter for separating the residual oil from the water phase to provide cleaned water and second residual oil, the oil filter having a third output for recycling the cleaned water to at least one well head of the oil field, wherein the third output comprises a second pipe network configured to be connectable to the at least one well head of the oil field, and a fourth output configured to output the second residual oil. Also disclosed is a corresponding method.

An apparatus for treating a multiphase hydrocarbon-containing fluid in an oil and/or gas production facility, the apparatus comprising: (a) an inlet for a multiphase hydrocarbon-containing fluid, wherein the inlet comprises a first pipe network configured to be connectable to a plurality of oil well heads in an oil field; (b) a separation system comprising: (i) a solids separator in fluid communication with the inlet; (ii) a solids outlet connected to the solids separator; (iii) a fluid separator in fluid communication with the solids separator, the fluid separator being configured to separate the remaining multiphase hydrocarbon-containing fluid into an oil phase, a water phase and a gas phase; (iv) an oil outlet connected to the fluid separator; (v) a gas outlet connected to the fluid separator; and (vi) a water outlet connected to the fluid separator; (c) a solids cleaning system connected to the solids outlet, wherein the solids cleaning system is configured to clean deposits of residual oil from the solid particles separated by the solids separator to provide cleaned solid particles and first residual oil, the solids cleaning system having a first output for outputting the cleaned solid particles and a second output configured to output the first residual oil; and (d) a water cleaning and recycling system connected to the water outlet, wherein the water cleaning and recycling system is configured to clean residual oil from the water phase separated by the fluid separator, the water cleaning and recycling system comprising an oil filter for separating the residual oil from the water phase to provide cleaned water and second residual oil, the oil filter having a third output for recycling the cleaned water to at least one well head of the oil field, wherein the third output comprises a second pipe network configured to be connectable to the at least one well head of the oil field, and a fourth output configured to output the second residual oil. Also disclosed is a corresponding method.