A drilling mud remediation and drilling cutting treatment device and method. There are three main components: a vacuum liquid solid separator; a pelletizer; and an induction furnace. The liquid solid separator has a seamless filter belt configured to carry a mixture of liquids and solids over a vacuum. A slurry comprised of drilling mud and cuttings is deposited on the filter belt. An applicator ensures that the slurry is deposited evenly across the entire filter belt at a uniform thickness. The vacuum removes most of the liquids for further treatment and reuse. The solids are transferred to a pelletizer which compacts them into relatively uniform pellets while removing much residual liquid. The pelletized cuttings are then passed through an induction furnace, which removes any residual liquids, renderings the cuttings safe for disposal.

A drilling mud remediation and drilling cutting treatment device and method. There are three main components: a vacuum liquid solid separator; a pelletizer; and an induction furnace. The liquid solid separator has a seamless filter belt configured to carry a mixture of liquids and solids over a vacuum. A slurry comprised of drilling mud and cuttings is deposited on the filter belt. An applicator ensures that the slurry is deposited evenly across the entire filter belt at a uniform thickness. The vacuum removes most of the liquids for further treatment and reuse. The solids are transferred to a pelletizer which compacts them into relatively uniform pellets while removing much residual liquid. The pelletized cuttings are then passed through an induction furnace, which removes any residual liquids, renderings the cuttings safe for disposal.

A feed system for a rotary screen separator has a feed housing and at least one feed lid movably attached to the feed housing. The feed housing has a feed chamber, an inlet opening, and at least one outlet opening. The feed chamber defines a proximal portion adjacent to the inlet opening and a distal portion at least a portion of which is adjacent to the at least one outlet opening. A cross-sectional area of at least a portion of the proximal portion is greater than a cross-sectional area of the distal portion. The at least one feed lid is movably attached to the feed housing such that the at least one feed lid covers the at least one outlet opening in a closed position, and does not cover the at least one outlet opening in at least one open position.

A feed system for a rotary screen separator has a feed housing and at least one feed lid movably attached to the feed housing. The feed housing has a feed chamber, an inlet opening, and at least one outlet opening. The feed chamber defines a proximal portion adjacent to the inlet opening and a distal portion at least a portion of which is adjacent to the at least one outlet opening. A cross-sectional area of at least a portion of the proximal portion is greater than a cross-sectional area of the distal portion. The at least one feed lid is movably attached to the feed housing such that the at least one feed lid covers the at least one outlet opening in a closed position, and does not cover the at least one outlet opening in at least one open position.

A screen assembly (10) for a horizontal screen machine has a screen body (12) diverging axially from an inlet end (13). A base wall portion (15) mounts the screen body (12) for rotation and includes eight substantially radial webs (16). An annular wall portion (21) is located adjacent the inner end (13) and includes drain passages (24) adapted to drain discontinuities in a bonding layer comprising a moisture cure polyurethane sealant/adhesive overlying the annular wall portion (21). Wear resistant tungsten carbide elements (26) include a plurality of apertures (27) extending through a wear face to a bonding face. Voids (32) in the discontinuous bonding layer (31) provide fluid interconnection between the apertures (27) and the drain passages (24). A replaceable screen member (33) is releasably secured at an inner ring frame (22) and an outer ring frame (36) of the screen body (12).

A screen assembly (10) for a horizontal screen machine has a screen body (12) diverging axially from an inlet end (13). A base wall portion (15) mounts the screen body (12) for rotation and includes eight substantially radial webs (16). An annular wall portion (21) is located adjacent the inner end (13) and includes drain passages (24) adapted to drain discontinuities in a bonding layer comprising a moisture cure polyurethane sealant/adhesive overlying the annular wall portion (21). Wear resistant tungsten carbide elements (26) include a plurality of apertures (27) extending through a wear face to a bonding face. Voids (32) in the discontinuous bonding layer (31) provide fluid interconnection between the apertures (27) and the drain passages (24). A replaceable screen member (33) is releasably secured at an inner ring frame (22) and an outer ring frame (36) of the screen body (12).

Disclosed is a pore adjusting filtering apparatus including: a cylinder having a plurality of holes and in which a screw is rotatably installed; an endless track coupled to an outer peripheral surface of the cylinder by a cylinder, an endless track pin, and a support to be rotatable together with the cylinder; a fiber yarn bundle support rod inserted into the endless track to be connected to the endless track; a fiber yarn bundle, one end of which is fitted with and supported by the fiber yarn bundle support rod; a fiber yarn bundle support net for supporting the fiber yarn bundle while being attached to an outer peripheral surface of the fiber yarn bundle; a cleaning separator fixedly installed at an upper outer side of the cylinder; and an ejector installed on an upper outer side of the cylinder.

Disclosed is a pore adjusting filtering apparatus including: a cylinder having a plurality of holes and in which a screw is rotatably installed; an endless track coupled to an outer peripheral surface of the cylinder by a cylinder, an endless track pin, and a support to be rotatable together with the cylinder; a fiber yarn bundle support rod inserted into the endless track to be connected to the endless track; a fiber yarn bundle, one end of which is fitted with and supported by the fiber yarn bundle support rod; a fiber yarn bundle support net for supporting the fiber yarn bundle while being attached to an outer peripheral surface of the fiber yarn bundle; a cleaning separator fixedly installed at an upper outer side of the cylinder; and an ejector installed on an upper outer side of the cylinder.

A system may include a catch tray coupled with a flow distributor. A mesh screen and carriage may be positioned within the catch tray. A drive bar may be coupled with the carriage and a pitman arm. A gear box may be coupled with a motor and the pitman arm. A process may include distributing contaminated fluid onto the mesh screen. A screen plane of the mesh screen may be at a screen angle that is oblique relative to the direction of the force of gravity. The screen plane is defined by a top surface of the mesh screen. The process may include moving the carriage in a reciprocating linear motion by rotating the pitman arm, and spraying a liquid onto the mesh screen. Liquid may flow through the mesh screen forming clarified liquid, and contaminate may move along the top of the mesh screen to a contaminate outlet.

The present disclosure provides for a continuous rotary plate filter apparatus and a method of using the apparatus to separate slurries into liquids and solids. The methods and apparatus are useful for the production of fine chemicals and pharmaceuticals, particularly using Integrated Continuous Manufacturing (ICM), but can also be integrated with other manufacturing processes, such as batch and semi-continuous processes.