Membranes, methods of making the membranes, and methods of using the membranes are described herein. The membranes can comprise a gas permeable support and a continuous phase comprising a selective inorganic material disposed within the gas permeable support. In some embodiments, the membranes can exhibit a CO.sub.2:N.sub.2 selectivity of at least 10 at 24° C. The membranes can be bendable, such that when the membranes are wrapped around a 1.5-inch diameter cylinder and returned to a planar conformation, the CO.sub.2:N.sub.2 selectivity of the membranes is at least 25% of the CO.sub.2:N.sub.2 selectivity of the membranes prior to having been wrapped around the cylinder.

Helical separation membranes, helical separation assemblies including one or more helical separation membranes, and separation technologies that include one or more helical membrane assemblies are described. In embodiments the helical membrane assemblies include one or more one or more helical membrane leaves. Methods of making helical separation membranes, helical membrane assemblies, helical membrane modules that include one or more helical membrane assemblies are also described.

A carrier gas recovery system for use in cold spray manufacturing recovers carrier gas utilized during the cold spray process and recycles the carrier gas for immediate use or stores the carrier gas for future use. The carrier gas recovery system includes an enclosure subsystem, a filtration subsystem, a reclamation subsystem, and a compensation subsystem. An article is placed in the enclosure and particulate matter is carried to the article on a carrier gas stream. Carrier gas in the enclosure is filtered through the filtration subsystem to remove particulate from the carrier gas, and the filtered carrier gas is fed to the reclamation subsystem. The carrier gas either flows to a gas separator, to increase the concentration of carrier gas, or to the compensation subsystem if the carrier gas concentration is sufficiently high. The carrier gas can be stored in the compensation subsystem or used in further cold spray manufacturing.

In one embodiment, a separation membrane includes: a porous support structure, wherein the porous support structure comprises a system of continuous pores connecting an inlet of the separation membrane to an outlet of the separation membrane; and at least one alkali metal hydroxide disposed within pores of the porous support structure. Other aspects and embodiments of the disclosed inventive concepts will become apparent from the detailed description, which, when taken in conjunction with the drawings, illustrate by way of example the principles of the invention.

A transfer line between the outlet of a steam cracker and the inlet for the quench system has metallic or ceramic inserts having a pore size from about 0.001 to about 0.5 microns inside the line forming a gas tight barrier with the inner surface of the line and having a vent for the resulting gas tight pocket are used to separate H.sub.2, CH.sub.4, CO and CO.sub.2 from cracked gases reducing the load on the down-stream separation train of the steam cracker.

Carbon dioxide gas in a high-pressure gas to be treated is stably separated using a separation membrane. Upon separating carbon dioxide gas in a high-pressure gas to be treated using a separation membrane module including a separation membrane, a preliminary boosted gas is supplied to the separation membrane module before the supply of natural gas is started to boost a pressure on a primary side of the separation membrane to a preliminary pressure between a stand-by pressure and an operating pressure. Thus, when the supply of a high-pressure gas to be treated is started to increase the pressure of the separation membrane module to an operating pressure, an abrupt decrease in temperature of the gas to be treated can be suppressed.

In one embodiment, a separation membrane includes: a porous support structure; and at least one alkali metal hydroxide disposed within pores of the porous support structure. In another embodiment, a method for separating acidic gases from a gas mixture includes exposing the gas mixture to a separation membrane at an elevated temperature, where the separation membrane includes a porous support and at least one molten alkali metal hydroxide disposed within pores of the porous support.

Membrane modules for hydrogen separation and fuel processors and fuel cell systems including the same are disclosed herein. The membrane modules include a plurality of membrane packs. Each membrane pack includes a first hydrogen-selective membrane, a second hydrogen-selective membrane, and a fluid-permeable support structure positioned between the first hydrogen-selective membrane and the second hydrogen-selective membrane. In some embodiments, the membrane modules also include a permeate-side frame member and a mixed gas-side frame member, and a thickness of the permeate-side frame member may be less than a thickness of the mixed gas-side frame member. In some embodiments, the support structure includes a screen structure that includes two fine mesh screens. The two fine mesh screens may include a plain weave fine mesh screen and/or a Dutch weave fine mesh screen. The fine mesh screens may be selected to provide at most 100 micrometers of undulation in the hydrogen-selective membranes.

A device for separating gases comprises the following components: a source for the gases and flow adjustment means; a membrane unit for the production of a permeate gas and a retentate gas, one of which is the product gas; purity determining means for the product gas; a first control unit for the device; a retentate control system and a product gas pressure measurement, whereby the source has a second control unit for the flow adjustment means as a function of a target value of the gases and the first control unit is connected to the second control unit and to the retentate control system, whereby the first control unit can determine the target value and can control the retentate control system.

A generator of inert gas from an airflow, in an inerting system for at least one aircraft fuel tank is disclosed. The generator includes a system with an air inlet and means for distributing the airflow to a plurality of air separation modules arranged in parallel on the air system to deplete oxygen in the air and generate a nitrogen-enriched inert gas at the outlet. The generator also includes a programed control unit for the distribution means to selectively supply air to a single, a portion or all of the air separation modules, depending on the flight phase of the aircraft.