Ultra-clean char and ultra-clean gaseous hydrocarbons are produced from a carbon-based feedstock to generate maximum efficiency uniform heat and/or electricity in a clean environmentally friendly process. The ultra-clean char and ultra-clean gaseous hydrocarbon streams are produced by pyrolizing organic matter, such as coal or pet coke or any other carbon-based material including land, sea, plastics and industrial waste. The pyrolized organic matter may be combusted in the presence of oxygen to produce heat, which can be used to generate electricity in a conventional boiler/generator system. Further, pyrolized organic matter can be combusted in the presence of carbon dioxide and further processed to produce various hydrocarbons. In other embodiments, the ultra-clean post-combustion ash may be subjected to an extraction process for capturing valuable rare earth elements.

Configurations and related processing schemes of specific direct or indirect inter-plants integration for energy consumption reduction synthesized for grassroots medium grade crude oil semi-conversion refineries to increase energy efficiency from specific portions of low grade waste heat sources are described. Configurations and related processing schemes of specific direct or indirect inter-plants integration for energy consumption reduction for integrated medium grade crude oil semi-conversion refineries and aromatics complex for increasing energy efficiency from specific portions of low grade waste sources are also described.

Configurations and related processing schemes of specific inter-plants and hybrid, intra- and inter- plants waste heat recovery schemes for thermal energy consumption reduction in integrated refining-petrochemical facilities synthesized for grassroots medium grade crude oil semi-conversion refineries to increase energy efficiency from specific portions of low grade waste heat sources are described. Configurations and related processing schemes of specific inter-plants and hybrid, intra- and inter- plants waste heat recovery schemes for thermal energy consumption reduction in integrated refining-petrochemical facilities synthesized for integrated medium grade crude oil semi-conversion refineries and aromatics complex for increasing energy efficiency from specific portions of low grade waste sources are also described.

A process and a plant for the thermal abatement of foul air containing malodorous substances emitted by a purification system with energy recovery from said abatement are described, the process comprising the steps of: feeding a flow of foul air containing malodorous substances emitted from a purification plant, as combustive air into the combustion chamber of a unit for production and recovery of energy, thus producing a flow of high-temperature exhaust gas; feeding said flow of exhaust gas into a scrubber for the abatement of polluting substances, said scrubber using water for the washing of the flow of exhaust gas, thus producing a flow of low-temperature purified gas and a heated washing liquid; conveying the heated washing liquid to at least one heating jacket of a storage tank for the biological treatment of sewage of the aforementioned purification plant; a method for revamping a pre-existing purification plant, so as to make the plant suitable for implementation of the process described above, is also described.

Apparatus and methods for denitrification and desulfurization of and dust removal from an FCC tail gas by an ammonia-based process. The apparatus may include a first-stage waste heat recovery system, a denitrification system, a dust removal and desulfurization system, a tail gas exhaust system, and an ammonium sulfate post-processing system. The dust removal and desulfurization system may include a dedusting tower and an absorption tower disposed separately. The top and the bottom of the absorption tower may be connected respectively to the tail gas exhaust system and the ammonium sulfate post-processing system. The absorption tower may include sequentially, from bottom to top, an oxidation section, an absorption section, and a fine particulate control section. The methods may be implemented with the apparatus.

Processes and apparatuses for treating a sour synthesis gas are provided. The process comprises passing the sour synthesis gas stream to an acid gas removal unit to provide a treated synthesis gas stream and a CO.sub.2 rich stream. At least a portion of the CO.sub.2 rich stream is passed to a thermal oxidizer unit to provide a treated CO.sub.2 gas stream. At least a portion of the treated synthesis gas stream is passed to a pressure swing adsorption unit to obtain a purified hydrogen stream and a tail gas stream. At least a portion of the tail gas stream is passed to the thermal oxidizer unit.

A method and plant for capturing CO.sub.2 from a CO.sub.2 containing exhaust gas (1), where the exhaust gas is compressed (10) and thereafter cooled (13, 15, 22) before the exhaust gas is introduced into an absorber (30), where the exhaust gas is brought in counter-current flow with an aqueous CO.sub.2 absorbent solution (49), to give a lean exhaust gas (31) that is withdrawn from the absorber (30), reheated 22, 13) against incoming compressed exhaust gas, and thereafter expanded (34) and released into the atmosphere (4), where the aqueous CO.sub.2 absorbent solution is an aqueous potassium carbonate solution, and that the steam and CO.sub.2 withdrawn from the regenerator (40) is cooled in a direct contact cooler (61) by counter-current flow of cooling water (62), to generate a gaseous flow (70) of cooled CO.sub.2 and steam that is withdrawn for compression and drying of the CO.sub.2, and a liquid flow (64) of cooling water and condensed steam that is withdrawn and flashed (80), to give a cooled liquid phase (84) that is recycled as cooling water for the direct contact cooler (61) for the withdrawn CO.sub.2 and steam, and a gaseous phase (81) that is compressed (82) and thus heated, and introduced into the regenerator (40) as stripping steam (83).

Systems and methods of direct air capture are described. Systems include a plurality of moving adsorber panels in a linear direction (or circular configuration) and one or more fans configured to move air across the adsorber panels; such adsorber panels may be oriented vertically or horizontally, relative to the ground. Systems may include an independent regeneration box that comprises a system of headers, ducts and valves configured to deliver and remove a plurality of gases to the regeneration box. The regeneration box contains multiple chambers such that steps such as oxygen removal and panel cooling may be performed independently from and simultaneously to thermal preheating and desorption of the CO.sub.2 on the panels. The desorption panels may be configured to achieve counter-current flow to the hot gases used for thermal preheating and desorption. A multi-stage heat pump may facilitate reuse of waste heat and decarbonization of the process heating requirements.

Various embodiments disclosed herein include a system and method for processing an exhaust gas. The system comprises a regenerative thermal oxidizer (RTO), a bypass flow module in parallel with the RTO, and a mixing module disposed downstream of the RTO; wherein the RTO is configured to oxidize a first part of the exhaust gas and produce a hot tail gas and deliver a predetermined amount of the hot tail gas outside of the RTO, and the mixing module is configured to receive the predetermined amount of the hot tail gas; and wherein the bypass flow module is configured to receive and bypass a second part of the exhaust gas around the RTO into the mixing module; and wherein the second part of the exhaust gas absorbs sufficient heat from the predetermined amount of the hot tail gas in the mixing module for oxidizing and decomposing an organic compound therein.

A hydrocarbon burner for an enclosed environment includes a heat exchanger having a first heat exchanger inlet connected to an inlet of the hydrocarbon burner and a first heat exchanger outlet connected to a heater, and a second heat exchanger inlet connected to a reactor outlet and a second heat exchanger outlet connected to an outlet of the hydrocarbon burner. A reactor includes a reactor inlet, the reactor outlet, and a catalyst mixture disposed in a reactor bed between the reactor inlet and the reactor outlet. The heater connects the first heat exchanger outlet to the reactor inlet. The reactor is a low temperature reactor configured to convert at least one hydrocarbon to at least one of H2O and CO2.