Prepare a carbon molecular sieve membrane from a polyimide (e.g., a 6FDA/BPDA-DAM polyimide) that has a glass transition temperature of at least 400° C. and includes a bridged phenyl compound for separation of hydrogen and ethylene from one another whether present as a pure mixture of hydrogen and ethylene or as components of a cracked gas. Preparation comprises two sequential steps a) and b). In step a), place a membrane fabricated from defect-free fibers of the polyimide in contact with an oxygen-containing atmosphere under conditions of time and temperature sufficient to produce a pre-oxidized and pre-carbonized polymeric membrane that is insoluble in hot (110 C) n-methylpyrolidone and at least substantially free of substructure collapse. In step b) pyrolyze the pre-oxidized and pre-carbonized membrane in the presence of a purge gas under conditions of time and temperature sufficient to yield a carbon molecular sieve membrane that has at least one of a hydrogen permeance and a hydrogen/ethylene selectivity greater than that of a carbon molecular sieve membrane prepared from the same membrane using only pyrolysis as in step b).

Provided herein are methods for making a freeze-cast material having a internal structure, the methods comprising steps of: determining the internal structure of the material, the internal structure having a plurality of pores, wherein: each of the plurality of pores has directionality; and the step of determining comprises: selecting a temperature gradient and a freezing front velocity to obtain the determined internal structure based on the selected temperature gradient and the selected freezing front velocity; directionally freezing a liquid formulation to form a frozen solid, the step of directionally freezing comprising: controlling the temperature gradient and the freezing front velocity to match the selected temperature gradient and the selected freezing front velocity during directionally freezing; wherein the liquid formulation comprises at least one solvent and at least one dispersed species; and subliming the at least one solvent out of the frozen solid to form the material.

Disclosed are a CMS membrane, characterized in that it is obtainable by pyrolysis of a polyimide composed of the monomers 1-(4-aminophenyl)-1,3,3-trimethyl-2H-inden-5-amine and 5-(1,3-dioxo-2-benzofuran-5-carbonyl-2-benzofuran-1,3-dione of the following formulae:

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preferably by pyrolysis of the polyimide having the CAS number 62929-02-6, and a supported CMS membrane comprising a CMS membrane obtainable from a polyimide by pyrolysis and a porous support, characterized in that a mesoporous intermediate layer is provided between the CMS membrane and the porous support.

Further disclosed are a process for preparing the supported membrane, the use of the membranes for separating gas mixtures or liquid mixtures, an apparatus for gas separation or for liquid separation, and the use of the polyimide for preparing a CMS membrane by pyrolysis.

A method of manufacturing a separator element for obtaining molecular and/or particulate separation by tangential flow of a fluid medium for treatment into a filtrate and a retentate, the element having a structure (2) of at least two porous rigid columns (3) made of the same material, positioned side by side to define, outside their outside walls, a volume (4) for recovering the filtrate, each column (3) presenting, internally, at least one open structure (5) for passing a flow of the fluid medium, opening out in one of the ends of the porous column for inlet of the fluid medium for treatment, and in the other end for outlet of the retentate. The element is a single-piece rigid structure (2) made as a single piece that is uniform and continuous throughout, without any bonds or exogenous additions.

The present invention provides a carbon membrane for fluid separation with which a high-pressure fluid can be separated and purified and which has excellent pressure resistance and is less apt to be damaged. The present invention relates to a carbon membrane for fluid separation, including: a core layer which has a co-continuous porous structure; and a skin layer which has substantially no co-continuous porous structure and is formed around the core layer.

The present invention provides an asymmetric modified CMS hollow fiber membrane having improved gas separation performance properties and a process for preparing an asymmetric modified CMS hollow fiber membrane having improved gas separation performance properties. The process comprises treating a polymeric precursor fiber with a solution containing a modifying agent prior to pyrolysis. The concentration of the modifying agent in the solution may be selected in order to obtain an asymmetric modified CMS hollow fiber membrane having a desired combination of gas permeance and selectivity properties. The treated precursor fiber is then pyrolyzed to form an asymmetric modified CMS hollow fiber membrane having improved gas permeance.

A hollow fiber carbon membrane is produced by preparing a membrane-forming dope for carbon membranes by dissolving polyphenylene oxide in an amount giving a concentration of 15 to 40 wt. % in the membrane-forming dope, and sulfur in an amount giving a ratio of 0.2 to 3.0 wt. % based on the polyphenylene oxide, in a solvent capable of dissolving these components; preparing the membrane-forming dope for carbon membranes into a hollow shape by means of a spinning method in accordance with a non-solvent induced separation method using a double annular nozzle; performing a crosslinking treatment at 200 to 240° C. in the air; then performing an infusibilization treatment by heating at 250 to 350° C.; and further performing a carbonization treatment by heating at 450 to 850° C. in an inert atmosphere or under vacuum.

Provided herein are methods for making a freeze-cast material having a internal structure, the methods comprising steps of: determining the internal structure of the material, the internal structure having a plurality of pores, wherein: each of the plurality of pores has directionality; and the step of determining comprises: selecting a temperature gradient and a freezing front velocity to obtain the determined internal structure based on the selected temperature gradient and the selected freezing front velocity; directionally freezing a liquid formulation to form a frozen solid, the step of directionally freezing comprising: controlling the temperature gradient and the freezing front velocity to match the selected temperature gradient and the selected freezing front velocity during directionally freezing; wherein the liquid formulation comprises at least one solvent and at least one dispersed species; and subliming the at least one solvent out of the frozen solid to form the material.

A supported carbon molecular sieve (CMS) membrane is made by contacting a film of a carbon forming polymer on a polymer textile to form a laminate. The laminate is then heated to a temperature for a time under an atmosphere sufficient to carbonize the film and polymer textile to form the supported CMS membrane. The supported CMS membrane formed is a laminate having a carbon separating layer graphitically bonded to a carbon textile, wherein the carbon separating layer is a continuous film. The supported CMS membranes are particularly useful for separating gases such as olefins from their corresponding paraffins.

The present invention provides an asymmetric modified CMS hollow fiber membrane having improved gas separation performance properties and a process for preparing an asymmetric modified CMS hollow fiber membrane having improved gas separation performance properties. The process comprises treating a polymeric precursor fiber with a solution containing a modifying agent prior to pyrolysis. The concentration of the modifying agent in the solution may be selected in order to obtain an asymmetric modified CMS hollow fiber membrane having a desired combination of gas permeance and selectivity properties. The treated precursor fiber is then pyrolyzed to form an asymmetric modified CMS hollow fiber membrane having improved gas permeance.