B01D2255/908

Catalyst Composition Comprising Ferrite-Based Magnetic Material Adapted for Inductive Heating
20230356198 · 2023-11-09 · ·

The disclosure provides a catalyst composition that includes a catalytic material and a magnetic ferrite compound. The magnetic ferrite compound can be pretreated, for example, by heating prior to incorporation within the catalyst composition. The magnetic ferrite compound may include iron, and one or more additional metals including zinc, cobalt, nickel, yttrium, manganese, copper, barium, strontium, scandium, and lanthanum. The disclosure also includes a system and method for heating the catalyst composition, which employs a conductor for receiving current and generating an alternating magnetic field in response thereto.

ZONED TWC CATALYSTS FOR GASOLINE ENGINE EXHAUST GAS TREATMENTS
20230364588 · 2023-11-16 ·

A catalyst article for treating exhaust gas comprising: a substrate comprising an inlet end, an outlet end with an axial length L; a first catalytic region beginning at the inlet end and extending for less than the axial length L, wherein the first catalytic region comprises a first platinum group metal (PGM) component, a first inorganic oxide, and an optional first oxygen storage capacity (OSC) material; a second catalytic region beginning at the outlet end and extending for less than the axial length L, wherein the second catalytic region comprises a second PGM component, an optional second inorganic oxide, and a second OSC material; and a third catalytic region; wherein the weight ratio of the first inorganic oxide to the optional first OSC material is greater than 1:1.

Exhaust gas purification catalyst

The present disclosure provides an exhaust gas purification catalyst improved in OSC performance while maintaining an exhaust gas purification performance, which comprises a substrate and at least one catalyst layer formed on the substrate, wherein an uppermost catalyst layer contains a catalyst metal, a first OSC material having a pyrochlore structure, and a second OSC material having a higher oxygen storage/release rate than the first OSC material, wherein the uppermost catalyst layer consists of an upstream catalyst layer and a downstream catalyst layer, and wherein a proportion of a mass of the second OSC material based on a total mass of the first OSC material and the second OSC material is in a specific range in each of the upstream catalyst layer and the downstream catalyst layer.

PERFORMANCE ENHANCEMENT OF A PLATINUM-CONTAINING CATALYST VIA EXHAUST GAS HYDROGEN ENRICHMENT
20230338940 · 2023-10-26 ·

The disclosure provides a platinum-containing three-way conversion (TWC) catalyst, and a system for treating an exhaust gas stream from a gasoline engine using the TWC catalyst. The system is configured to introduce controlled quantities of hydrogen gas into the exhaust gas stream upstream of the platinum-containing TWC catalyst article during a cold-start period. Further provided are related methods of treating such exhaust streams. Such systems and methods are useful in reducing a level of one or more of hydrocarbons, carbon monoxide, and nitrogen oxide in a gaseous exhaust stream from a gasoline engine.

EXHAUST GAS PURIFICATION SYSTEM FOR A GASOLINE ENGINE

Subject of the invention is an exhaust gas purification system for a gasoline engine, comprising in consecutive order the following devices: a first three-way-catalyst (TWC1), a gasoline particulate filter (GPF) and a second three-way-catalyst (TWC2), wherein the platinum-group metal concentration (PGM) of the TWC2 is greater than the PGM of the GPF, wherein the PGM is determined in g/ft3 of the volume of the device.

The invention also relates to methods in which the system is used and uses of the system.

TIN CO-DOPED MIXED OXIDES FOR USE IN THREE WAY CATALYSIS

The present disclosures provides a catalyst composition comprising a mixed oxide support material and a platinum group metal supported on the mixed oxide support material, the mixed oxide support material comprising a solid solution mixed oxide having the formula Ce.sub.wZr.sub.xSn.sub.yM.sub.zO.sub.a, wherein: 0.05≤w≤0.90; 0.05≤x≤0.90; 0.001≤y≤0.25; 0.001≤z≤0.60; w+x+y+z=1.00; 1.0≤a≤2.0; and M is an element selected from one or more of sodium, potassium, rubidium, caesium, magnesium, calcium, strontium, barium, scandium, yttrium, titanium, hafnium, vanadium, niobium, tantalum, chromium, molybdenum, tungsten, manganese, technetium, rhenium, iron, ruthenium, osmium, cobalt, rhodium, iridium, nickel, palladium, platinum, copper, silver, gold, zinc, aluminium, gallium, thallium, silicon, germanium, lead, bismuth, lanthanum, praseodymium, neodymium, samarium, europium, gadolinium, terbium, erbium, lutetium, dysprosium, holmium, thulium and ytterbium.

EXHAUST GAS PURIFICATION DEVICE AND METHOD FOR MANUFACTURING EXHAUST GAS PURIFICATION DEVICE

The exhaust gas purification device includes: a substrate including an upstream end through which an exhaust gas is introduced and a downstream end through which the exhaust gas is discharged; a first catalyst layer containing a rhodium-containing catalyst containing a metal oxide carrier and rhodium particles supported on the metal oxide carrier, the first catalyst layer extending across a first region; and a second catalyst layer containing palladium particles and a material having a basicity higher than a basicity of the metal oxide carrier, the second catalyst layer extending across a second region. A mean of a particle size distribution of the rhodium particles is from 1.5 nm to 18 nm.

SELECTIVE CATALYTIC REDUCTION CATALYST PRE-HEATING BURNER ASSEMBLY AND METHOD OF CONTROLING BURNER EMISSIONS
20230383681 · 2023-11-30 ·

A vehicle exhaust system including an exhaust pipe section, a selective catalytic reduction (SCR) catalyst, and a burner assembly, connected to the exhaust pipe section at a position upstream of the selective catalytic reduction (SCR) catalyst, for pre-heating the exhaust system prior to engine start-up. The burner assembly includes a burner with a combustion chamber and a connecting tube that extends between the burner and the exhaust pipe section. A metallic mesh filter element is located inside the connecting tube and/or a catalytic washcoat is disposed on an inner surface of the connecting tube to reduce emissions of the burner assembly at start-up. The catalytic washcoat comprises a mixture of a support material and a catalyst material that chemically reacts with emissions generated by the burner to reduce the amount of burner produced emissions released from the exhaust system during pre-heating.

METHOD FOR MANUFACTURING GASOLINE PARTICULATE FILTER

A method for the manufacture of a gasoline particulate filter (GPF) for the treatment of an exhaust gas is disclosed. The method comprises (i) forming a washcoat slurry; (ii) coating a wall-flow filter substrate with the washcoat slurry to form a washcoated substrate; and (iii) calcining the washcoated substrate to form a gasoline particulate filter. The washcoat slurry comprises (a) a platinum group metal selected from the group consisting of Pt, Pd, Rh and mixtures thereof; (b) an oxygen storage capacity (OSC) material; and (c) a C.sub.2-C.sub.6 aliphatic amino acid.

Zinc manganese-iron spinel with an alkali metal stabilizer as an oxygen storage material resistant to rich/lean aging

An oxygen storage material (OSM) includes a zinc manganese iron oxide (ZMF) and an alkali metal base on the ZMF surface. The ZMF has a spinel structure. The alkali metal containing ZMF can be formed to have a weight percent of alkali metal up to about two percent. The alkali metal carbonate is retained on the ZMF surface upon heating to a temperature greater than 1,000° C. and stabilizes the ZMF to the cycling of an oxygen rich and oxygen lean atmosphere. The OSM additionally catalyzes the oxidation of hydrocarbons and CO and catalyzes the reduction of NO.sub.x for use in catalytic converters.