B01D2275/105

Ribbed and apertured fluoroplastic support sheet for a filter substrate and method of making same

A filter support sheet extruded from a fluoroplastic material includes a base section having spaced-apart ribs extending outwardly from at least one surface thereof. Segments between spaced-apart ribs provide flow channels and apertures are punched through the sheet in a predetermined pattern unaffected by the structure of the support sheet. A method includes the steps of: (1) extruding a thermoplastic, fluoroplastic material to form of a sheet; (2) passing the sheet through a nip region provided by opposed rollers; at least one having an outer surface with counter-sunk grooves. Counter-sunk grooves in one roller are aligned with an outer surface or counter-sunk grooves of the other roller in the nip region to form a ribbed sheet having ribs upstanding from at least one surface of said sheet; (3) setting the ribbed sheet and (4) punching apertures through the ribbed sheet in a predetermined pattern.

FILTER MEDIA INCLUDING ADHESIVES AND/OR OLEOPHOBIC PROPERTIES

Articles and methods involving filter media are generally provided. In certain embodiments, the filter media includes at least a first layer, a second layer, and an adhesive resin positioned between the first layer and the second layer. In some embodiments, the first layer may be a pre-filter layer or a support layer. The second layer may, for example, comprise fibers formed by a solution spinning process and/or may comprise fine fibers. In some embodiments, the adhesive resin may be present in a relatively low amount and/or may have a low glass transition temperature. The filter media as a whole may have one or more advantageous properties, including one or more of a high stiffness, a high bond strength between the first layer and the second layer, a high gamma, and/or a low increase in air resistance after being subjected to an IPA vapor discharge. The filter media may be, for example, a HEPA filter and/or an ULPA filter.

AXIAL FLOW CENTRIFUGAL SEPARATOR

Rotating coalescer elements that maximize the radial-projected separation surface area in a given (rotating) cylindrical volume, where flow to be cleaned is passing axially upward or downward through a separating media of the rotating coalescer element. Various example package assemblies are provided with various types of rotating configurations including cylindrical coiled media packs, frustum coiled media packs, concentric cylinders, coiled metal or polymer films with and without perforations, and/or alternating layers of different materials. The described rotating coalescers may be driven by hydraulic turbine, electric motor, belt, gear or by mounting on rotating machine components, such as rotating engine shafts or connected components.

AIR FILTER MEDIUM, FILTER PLEAT PACK, AND AIR FILTER UNIT

A provided air filter medium is an air filter medium including a porous fluorine resin membrane, the air filter medium further including: a glass filter medium layer. The glass filter medium layer and the porous fluorine resin membrane are placed in this order from upstream to downstream of the air filter medium configured to allow an air flow to pass through the air filter medium. At a surface of the glass filter medium layer on an upstream side in a direction of the air flow, a carbon-to-silicon ratio (C/Si) evaluated by X-ray fluorescent analysis is 0.020 or more. This air filter medium is suitable for reducing a pressure drop increase even in an environment including liquid particles such as oil mist.

Filter media including adhesives and/or oleophobic properties

Articles and methods involving filter media are generally provided. In certain embodiments, the filter media includes at least a first layer, a second layer, and an adhesive resin positioned between the first layer and the second layer. In some embodiments, the first layer may be a pre-filter layer or a support layer. The second layer may, for example, comprise fibers formed by a solution spinning process and/or may comprise fine fibers. In some embodiments, the adhesive resin may be present in a relatively low amount and/or may have a low glass transition temperature. The filter media as a whole may have one or more advantageous properties, including one or more of a high stiffness, a high bond strength between the first layer and the second layer, a high gamma, and/or a low increase in air resistance after being subjected to an IPA vapor discharge. The filter media may be, for example, a HEPA filter and/or an ULPA filter.

TUBULAR FILTER WITH NONWOVEN MEDIA AND METHOD
20230381697 · 2023-11-30 ·

A filter cartridge is provided that includes a plurality of individual fibers, wherein the individual fibers have different cross sections and are arranged into a random lattice of fibers. The filter cartridge also includes at least one flat sheet media, wherein the plurality of individual fibers are thermally bound to the at least one flat sheet media, wherein the flat sheet media is spirally wound to create a cylindrical profile.

Filtration media packs comprising plurality of bosses between filter media, filter elements, and methods for manufacturing
11433334 · 2022-09-06 · ·

The present disclosure relates to filtration media packs, filter elements, and methods for manufacturing filtration media packs and filter elements. The present disclosure is directed to filtration media packs having alternating first media sheet and second media sheet secured together and forming a first flow face and a second flow face, wherein the first media sheet and the second media sheet provide a first separation or gap therebetween as a result of the presence of a first plurality of protrusions or bosses extending from at least one of the first media sheet or the second media sheet, and a second separation or gap therebetween as a result of a second plurality of protrusions or bosses extending from at least one of the first media sheet or the second media sheet, and the media pack being closed to passage of unfiltered fluid therethrough from the first flow face to the second flow face or from the second flow face to the first flow face without filtering passage through the first media sheet or the second media sheet.

Tortuous path filter for airbag inflator

An airbag assembly may include an airbag and an inflator that provides inflation gas to inflate the airbag. A filter module may be positioned such that inflation gas exiting the inflator must first pass through the filter module. The filter module may be formed of a sheet of metal that is wrapped into a generally spiraling tubular shape. The filter module may have an inner layer, an intermediate layer, and an outer layer. The intermediate layer generally encircles the inner layer, and the outer layer generally encircles the inner layer and the intermediate layer in a spiraling fashion. The inner layer, the intermediate layer, and the outer layer each may have a pattern of holes and dimples that are separate from and/or displaced from each other. The dimples may protrude toward an adjacent layer to maintain spacing to enable relatively unrestricted gas flow from the holes of the inner layer through unaligned holes of the intermediate layer and the outer layer. The resulting tortuous gas flow path may help to slow, cool, and/or purify the gas before it exits the inflator.

Axial flow centrifugal separator

Rotating coalescer elements that maximize the radial-projected separation surface area in a given (rotating) cylindrical volume, where flow to be cleaned is passing axially upward or downward through a separating media of the rotating coalescer element. Various example package assemblies are provided with various types of rotating configurations including cylindrical coiled media packs, frustum coiled media packs, concentric cylinders, coiled metal or polymer films with and without perforations, and/or alternating layers of different materials. The described rotating coalescers may be driven by hydraulic turbine, electric motor, belt, gear or by mounting on rotating machine components, such as rotating engine shafts or connected components.

FILTER ELEMENTS AND METHODS OF MANUFACTURING FILTER ELEMENTS
20220288522 · 2022-09-15 ·

A filter element, for placement in a housing of a filter system, includes a filter medium pack and a seal arrangement having a seal and a seal carrier. The filter medium pack includes, for example, a pleated filter medium or a fluted filter medium. The seal carrier includes an axial side coupled to at least a portion of an axial face of the filter medium pack by a thermal welding manufacturing process. The coupling of the seal to the seal carrier is obtainable by manufacturing the seal arrangement with a multi-material injection molding manufacturing process. The present disclosure further relates to a method for manufacturing a filter element, the method including steps of thermal welding and multi-material injection molding.