A catalyst regenerator according to an embodiment of the present invention, as a catalyst regenerator that regenerates a coked catalyst separated from a product produced in an endothermic catalytic reaction of a fluidized bed reactor, includes: a reaction chamber that includes a regeneration space, receives the coked catalyst from a standpipe connected to the regeneration space, and discharges a regenerated catalyst to an outlet; a fuel supplier that is connected to the reaction chamber to inject a fuel for combustion into the regeneration space; and a fuel supplier that is connected to the reaction chamber to inject an air for combustion into the regeneration space, wherein the fuel injected from the fuel supplier is a reformed fuel containing hydrogen and carbon monoxide.

Processes and apparatus for preparing bimodal polymers are provided. In some embodiments, processes include introducing a monomer, a first diluent, a catalyst, hydrogen, at a first hydrogen concentration, and optional comonomer, to a first loop reactor to produce, under polymerization conditions, a first slurry of polymer solids. Processes may also include continuously discharging the first slurry of polymer solids from the loop reactor as a first polymerization effluent to a first flash tank; separating the first polymerization effluent in the first flash tank to provide a first concentrated polymer slurry with significantly lower hydrogen concentration; and transferring the first concentrated polymer slurry from the flash tank to a re-slurry mixer. Processes may further include introducing a re-slurry mixer diluent to the first concentrated polymer slurry to form a second concentrated polymer slurry in the re-slurry mixer that can be pumped to a second slurry loop reactor.

A process for producing cracked hydrocarbons from a feedstock, which includes a top portion that boils below 375° C. and a bottom portion that boils above 375° C., may include stripping the feedstock in a stripper to isolate the top portion from the bottom portion, hydrocracking the bottom portion in one or more hydrocracking reactors to produce a hydrocracked effluent, separating the hydrocracked effluent in a separating unit to produce a light product stream, a distillate stream, and a heavy unconverted stream; and recycling the heavy unconverted stream to an earlier stage of the process.

A catalyst loading and unloading system for chemical reactors has an extendable catalyst transfer tube that is fed by a catalyst hopper and controlled by a tube displacement mechanism; more particularly, by a winch mechanism. As the reactor chamber fills with catalyst, a lower end of the extendable catalyst transfer tube is displaced upward by the tube displacement mechanism to correspond with the rising height of the catalyst bed within the chamber. The extendable catalyst transfer tube may further be used to vacuum old catalyst out of the reactor chamber.

A process and apparatus for indirect heating of catalyst in the regeneration zone is disclosed. A hot flue gas flows within a heating tube and the catalyst to be heated flows outside the heating tube. The hot flue gas is generated by igniting a fuel stream. The hot flue gas is generated directly in the heating tube or is generated in a separate burner outside the heating tube.

The present invention describes a device for distributing a light phase in a heavy phase inside a reaction chamber (5) containing said heavy phase in the fluidized state, comprising a pipe (1) for conveying the light phase, said pipe (1) being cylindrical, and being open in its upper part via first and second rectangular openings (7, 8) pierced in the lateral wall of said pipe (1), the second openings (8) being extended by branches (6) perpendicular to the axis of symmetry of the reaction chamber (5), and the pipe (1) being surmounted at its upper part by a convex head (9).

An eductor, a process and apparatus for gas phase polymerization of olefins in a polymerization reactor are disclosed. The process and apparatus employ an eductor which has an inlet which makes a bend of less than about 90° toward the outlet after entering the mixing chamber of the eductor.

This disclosure relates to a method and an apparatus for the delivery of a multi-component olefin polymerization catalyst to a polymerization reactor. The apparatus includes: a first catalyst component delivery conduit; a second catalyst component delivery conduit which is disposed within the first catalyst component delivery conduit; a first catalyst component mixing conduit; a third catalyst component delivery conduit which is disposed within the first catalyst component mixing conduit; a second catalyst component mixing conduit comprising an upstream section and a downstream section, the downstream section terminating within the polymerization reactor; and a diluent delivery conduit; the first and second catalyst component delivery conduits each being open-ended and co-terminating at the first catalyst component mixing conduit; the first catalyst component mixing conduit and the third catalyst component delivery conduit each being open-ended and co-terminating at the upstream section of the second catalyst component mixing conduit; and the diluent delivery conduit terminating at the downstream section of the second catalyst component mixing conduit.

Processes and apparatus for preparing bimodal polymers are provided. In some embodiments, processes include introducing a monomer, a first diluent, a catalyst, hydrogen, at a first hydrogen concentration, and optional comonomer, to a first loop reactor to produce, under polymerization conditions, a first slurry of polymer solids. Processes may also include continuously discharging the first slurry of polymer solids from the loop reactor as a first polymerization effluent to a first flash tank; separating the first polymerization effluent in the first flash tank to provide a first concentrated polymer slurry with significantly lower hydrogen concentration; and transferring the first concentrated polymer slurry from the flash tank to a re-slurry mixer. Processes may further include introducing a re-slurry mixer diluent to the first concentrated polymer slurry to form a second concentrated polymer slurry in the re-slurry mixer that can be pumped to a second slurry loop reactor.

A process for preparing a polyurethane polymer comprises the step of: I) mixing a first component (100) comprising a polyisocyanate with a second reactant component (200) comprising a compound having Zerewitinoff-active hydrogen atoms in a mixing vessel (300) to obtain a reaction mixture (400), wherein the first reactant component (100) and/or the second reactant component (200) are contacted with a catalyst bed (500) before they are mixed in the mixing vessel (300) and/or the reaction mixture (400) is contacted with a catalyst bed (500), wherein the catalyst bed (500) contains a catalyst reversibly sorbed on a substrate, the catalyst catalyses the reaction of isocyanate groups with themselves or with Zerewitinoff-active compounds and the catalyst is released into the first component (100), second component (200) or reaction mixture (400) that is in contact with the catalyst bed (500), such that a reaction mixture (410) containing the catalyst is obtained.