Patent classifications
B01J8/04
CATALYTIC REACTOR SYSTEM AND CATALYST FOR CONVERSION OF CAPTURED C02 AND RENEWABLE H2 INTO LOW-CARBON SYNGAS
The present invention describes an improved catalytic reactor system with an improved catalyst that transforms CO.sub.2 and low carbon H.sub.2 into low-carbon syngas with greater than an 80% CO.sub.2 conversion efficiency, resulting in the reduction of plant capital and operating costs compared to processes described in the current art. The inside surface of the adiabatic catalytic reactors is lined with an insulating, non-reactive surface which does not react with the syngas and effect catalyst performance. The improved catalyst is robust, has a high CO.sub.2 conversion efficiency, and exhibits little or no degradation in performance over long periods of operation. The low-carbon syngas is used to produce low-carbon fuels (e.g., diesel fuel, jet fuel, gasoline, kerosene, others), chemicals, and other products resulting in a significant reduction in greenhouse gas emissions compared to fossil fuel derived products.
CATALYTIC REACTOR SYSTEM AND CATALYST FOR CONVERSION OF CAPTURED C02 AND RENEWABLE H2 INTO LOW-CARBON SYNGAS
The present invention describes an improved catalytic reactor system with an improved catalyst that transforms CO.sub.2 and low carbon H.sub.2 into low-carbon syngas with greater than an 80% CO.sub.2 conversion efficiency, resulting in the reduction of plant capital and operating costs compared to processes described in the current art. The inside surface of the adiabatic catalytic reactors is lined with an insulating, non-reactive surface which does not react with the syngas and effect catalyst performance. The improved catalyst is robust, has a high CO.sub.2 conversion efficiency, and exhibits little or no degradation in performance over long periods of operation. The low-carbon syngas is used to produce low-carbon fuels (e.g., diesel fuel, jet fuel, gasoline, kerosene, others), chemicals, and other products resulting in a significant reduction in greenhouse gas emissions compared to fossil fuel derived products.
Catalytic pyrolysis of polystyrene into aromatic rich liquid product using spherical catalyst
The present invention provides a process of catalytic depolymerization of polystyrene involving a spherical catalyst, an apparatus for carrying out the depolymerization, recovering the aromatic rich liquid product and recycling the catalyst without any decrease in the catalytic performance. Further, the present invention provides that the aromatic rich liquid product includes styrene, xylene, benzene, ethyl benzene, with styrene content greater than 65%. Additionally, the catalyst involved in the depolymerization process is a spherical catalyst that is easily recovered from coke/char formed during the process and is recycled and reused without any decrease in the catalytic performance.
Hydroprocessing reactor to lower pressure drop and extend catalyst life
A reactor for accommodating high contaminant feedstocks includes a reactor vessel having an inlet for introducing a feedstock containing contaminants into an interior of the reactor vessel. A basket is located within the reactor vessel interior and contains a particulate material for removing contaminants from the feedstock to form a purified feedstock that is discharged to a purified feedstock outlet. A catalyst is located within the reactor vessel and in fluid communication with the purified feedstock outlet of the basket for contacting the purified feedstock to form a desired product.
Reactor jacket design
Reactor systems, reactor coolant systems, and associated processes for polymerizing polyolefins are described. The reactor systems generally include a reactor pipe and a coolant system, in which the coolant system includes a jacket pipe surrounding at least a portion of the reactor pipe to form an annulus therebetween, at least one spacer coupling the jacket to the reactor pipe, and a coolant which flows through the annulus to remove heat from the reactor pipe. At least one of the external surface of the reactor pipe, the internal surface of the jacket, and at least one spacer, are independently modified, for example by polishing, coating, or reshaping, to reduce the fluid resistance of the coolant flow through the annulus.
MULTI-STAGE PROCESS AND DEVICE UTILIZING STRUCTURED CATALYST BEDS AND REACTIVE DISTILLATION FOR THE PRODUCTION OF A LOW SULFUR HEAVY MARINE FUEL OIL
A multi-stage process for the production of a Product Heavy Marine Fuel Oil compliant with ISO 8217: 2017 as a Table 2 residual marine fuel from a high sulfur Feedstock Heavy Marine Fuel Oil compliant with ISO 8217: 2017 as a Table 2 residual marine fuel except for the sulfur level, involving hydrotreating under reactive distillation conditions in a Reaction System composed of one or more reaction vessels. The reactive distillation conditions allow more than 75% by mass of the Process Mixture to exit the bottom of the reaction vessel as Product Heavy Marine Fuel Oil. The Product Heavy Marine Fuel Oil has a maximum sulfur content (ISO 14596 or ISO 8754) less than 0.5 mass %. A process plant for conducting the process for conducting the process is disclosed.
Catalytic reactor with load distributor assembly
A catalytic reactor comprises a load distributor assembly to evenly transfer a load from equipment (internals) to a reactor support ring or support structure fixed within the reactor shell, thereby maximizing the possible load to be applied to the support ring or support structure without any hot-work modifications and without exceeding the allowable tensions/stress.
Bi-modal radial flow reactor
A bi-modal radial flow reactor comprising a cylindrical outer housing surrounding at least five cylindrical, concentric zones, including at least three annulus vapor zones and at least two catalyst zones. The at least two catalyst zones comprise an outer catalyst zone and an inner catalyst zone. The at least three annulus vapor zones comprise an outer annulus vapor zone, a middle annulus vapor zone, and a central annulus vapor zone, wherein the central annulus vapor zone extends along a centerline of the bi-modal radial flow reactor. The outer catalyst zone is intercalated with the outer annulus vapor zone and the middle annulus vapor zone, and the inner catalyst zone is intercalated with the middle annulus vapor zone and the central annulus vapor zone. A removable head cover can be fixably coupled to a top of the cylindrical outer housing to seal a top of the bi-modal radial flow reactor.
Computerized systems and methods for temperature profile control in a reactor with a series of fixed beds
Disclosed are systems, servers and methods for improving temperature profile control in a reactor with at least three fixed beds, exothermic reactions and interstage cooling. A model of the temperature differential across the first bed is developed and its error is used to infer unmeasured feed composition disturbances, which are used in the control of the downstream fixed beds for faster response to unmeasured feed composition changes and improved control of the temperature profile throughout the reactor. The first bed model error is then used as an input into an overall model that predicts reactor temperature profiles, which provides advanced notice of reactions in downstream beds, and enables efficient adjustment and compensation to a feed composition change. A Model Predictive Control (MPC) algorithm is applied to adjust the bed intercooling and first bed feed temperature so that the reactor temperature profile can be more precisely controlled.
PROPYLENE OXIDE PRODUCTION APPARATUS AND PROPYLENE OXIDE PRODUCTION METHOD
Provided is a propylene oxide production apparatus including a switching mechanism that is capable of switching a state of each reactor between an operating state where reaction raw materials are supplied and an epoxidation reaction is performed and a non-operating state where the supply of the reaction raw materials is shut off. The propylene oxide production apparatus is capable of changing a reactor in the non-operating state one by one, and performs switching in such a way that only reactors in the operating state are connected fluidically in series or in parallel, thereby enabling supplying the reaction raw materials to the reactors in the operating state. A sampling mechanism is also provided that samples part of the reaction mixture from each discharge line that is connected to each reactor.