An advanced regulatory controller for a converter of a catalytic olefins unit is disclosed. A Fluid Catalytic Cracking (FCC) type converter (i.e., reactor-regenerator) is combined with an ethylene style cold-end for product recovery. The regulatory controller operates using an Advanced Regulatory Control (ARC) application using variables, such as a controlled variable, four disturbance variables, associated variable, and a manipulated variable. The ARC application manipulates fuel oil or tail gas flow to a regenerator in response to an expected future steady state value of a regenerator bed temperature resulting from changes in the values of a selected set of the variables.

Manual and automatic methods and devices using a ACOMP system for active control of polymerization reaction processes. An ideal desired trajectory of one or more reaction and polymer characteristics can be established to produce a desired final polymer product with specified characteristics from a polymerization reaction process. A current reaction trajectory of a polymerization reaction process can be driven to an ideal or desired reaction trajectory. In a manual embodiment an operator can use ACOMP data to adjust process variables in order to drive the current reaction trajectory toward the ideal or desired reaction trajectory. In an automated mode a control program can use ACOMP data to make adjustments to process variables to drive the polymerization reaction process toward the desired trajectory as closely as possible either empirically or by solving the governing equations for the polymerization reaction process.

Disclosed is a system and method for wirelessly monitoring 5 process conditions within a reactor vessel. A plurality of sensor-enabled radio frequency identification (RFID) tags are disposed at unspecified or random locations throughout a catalyst bed of a vessel and are used to measure various conditions within the vessel. The sensor-enabled RFID tags are encoded with individual identification codes and are wirelessly linked to multiple 10 transceivers. The use of multiple transceivers allows for the application of triangulation methods to identify the location of each of the sensor-enabled RFID tags in threedimensional space and for the interrogation of each sensor-enabled RFID tag to receive responsive transponder signals that carry information representative of the sensed condition within the reactor.

A method and system for making enhanced activated carbon are disclosed. A first heated gas including oxygen flows through a fluidized bed including particles comprising activated carbon to form oxidized activated carbon particles. A second heated gas including nitrogen, ammonia or a combination thereof, flows through a fluidized bed including the oxidized activated carbon particles to form nitrogenated activated carbon particles. A third heated gas including hydrogen flows through a fluidized bed including the nitrogenated activated carbon particles to form the enhanced activated carbon particles.

A method for producing a polyolefin is provided. The method includes steps of polymerizing an olefin in a first gas-phase polymerization tank to obtain polyolefin-containing particles, transferring the polyolefin-containing particles to a second gas-phase polymerization tank through a transfer pipe, and polymerizing an olefin in the presence of the transferred polyolefin-containing particles in the second gas-phase polymerization tank. A connection place between the first gas-phase polymerization tank and the transfer pipe is higher than a connection place between the second gas-phase polymerization tank and the transfer pipe. 130 kPaP.sub.1P.sub.20 is satisfied, where P.sub.1 represents the pressure in the first gas-phase polymerization tank and P.sub.2 represents the pressure in the second gas-phase polymerization tank.

An erosion monitoring system of components exposed to wear for use in systems equipped with a fluidized catalyst comprising a bundle of fiber optic sensors, said optical fibers being provided with one or more Bragg gratings, a processing unit and the fiber optic sensors depart off from the bundle and are positioned transversely to the wall exposed to erosion wear due to the erosion of the components to be monitored.

A universal feeder system that combines with a fluidized bed gasification reactor for the treatment of multiple diverse feedstocks including sewage sludge, municipal solid waste, wood waste, refuse derived fuels, automotive shredder residue and non-recyclable plastics. The invention thereby also illustrates a method of gasification for multiple and diverse feedstocks using a universal feeder system. The feeder system comprises one or more feed vessels and at least one live bottom dual screw feeder. The feed vessel is rectangular shaped having three vertical sides and an angled side of no less than 60 degrees from the horizontal to facilitate proper flow of feedstock material that have different and/or variable flow properties. The feedstocks are transferred through an open bottom chute to a live bottom dual screw feeder and through another open bottom chute to a transfer screw feeder that conveys feedstock to the fuel feed inlets of a gasifier.

A method of monitoring a solid component of a reactor feed stream in a polymer production system, comprising (a) measuring a turbidity of the reactor feed stream, wherein the reactor feed stream comprises a solid component of a polymerization catalyst system, and (b) translating the turbidity of the reactor feed stream into a concentration of the solid component in the reactor feed stream. A method of monitoring a solid component of a reactor feed stream in a polymer production system, comprising (a) measuring a turbidity of a precontactor feed stream, wherein the precontactor feed stream comprises a solid component of a polymerization catalyst system, and (b) translating the turbidity of the precontactor feed stream into a concentration of the solid component in a precontactor effluent stream, wherein the precontactor effluent stream comprises the reactor feed stream.

Chlorosilanes are produced in exalted yield in a fluidized bed process when the reactor hydraulic diameter, Sauter particle diameter, and superficial gas velocity are used to define a parameter space as a function of Reynolds number and Archimedes number.

A method of controlling particle additions to a fluidized bed reactor includes measuring pressure fluctuations inside the fluidized bed reactor over a selected time period, determining a pressure parameter indicative of amplitudes of the pressure fluctuations, comparing the pressure parameter to a specified threshold, and controlling particle additions to the fluidized bed reactor when the pressure parameter deviates from the specified threshold.