B01J8/1818

Staged fluid catalytic cracking processes incorporating a solids separation device for upgrading naphtha range material

Processes and systems for the conversion of hydrocarbons herein may include separating an effluent from a moving bed reactor, the effluent including reaction product, first particulate catalyst, and second particulate catalyst. The separating may recover a first stream including the reaction product and first particulate catalyst and a second stream including second particulate catalyst. The second stream may be admixed with a regenerated catalyst stream including both first and second particulate catalyst at an elevated temperature. The admixing may produce a mixed catalyst at a relatively uniform temperature less than the elevated regenerated catalyst temperature, where the temperature is more advantageous for contacting light naphtha and heavy naphtha within the moving bed reactor to produce the effluent including the reaction product, the first particulate catalyst, and the second particulate catalyst.

Distillate production from oxygenates in moving bed reactors

Systems and methods are provided for conversion of oxygenate feeds to distillate boiling range products using multiple moving bed reactor stages. The systems and methods allow for multiple stages to be used while avoiding the need for distillation or other boiling point based separation as the mixture of feed and effluent is passed between stages. Instead, a stripping gas is used to disengage the feed and effluent from the catalyst solids. In combination with an improved moving bed reactor design, this can allow substantially all of the feed and effluent from a first moving bed reactor stage to be passed into a second moving bed reactor stage, even when the feed and effluent include both vapor and liquid phase portions.

PROCESS AND APPARATUS FOR DISTRIBUTING FUEL AND AIR TO A CATALYST REGENERATOR

An oxygen gas stream is distributed to a spent catalyst stream through an oxygen nozzle of an oxygen gas distributor and a fuel gas stream is distributed to the spent catalyst stream through a fuel nozzle of a fuel gas distributor. An oxygen gas jet generated from said oxygen nozzle and a fuel gas jet generated from said fuel gas nozzle have the same elevation in the regenerator. In a regenerator, an oxygen gas distributor and a fuel gas distributor may be located in a mixing chamber. A fuel outlet of a fuel nozzle of the fuel gas distributor may be within a fifth of the height of the mixing chamber from an oxygen outlet of an oxygen nozzle of the oxygen gas distributor. In addition, clear space is provided between a fuel gas nozzle on a fuel gas distributor and a closest oxygen nozzle on an oxygen gas distributor.

PREPARATION DEVICE AND PREPARATION METHOD OF AMMONIA GAS
20220098048 · 2022-03-31 ·

Disclosed are a preparation device and a preparation method of ammonia gas. The preparation device, prepares ammonia gas by reacting ammonium chloride with a particulate inorganic salt, includes one fluidized bed reactor with at least two fluidization chambers, in which one is a preheating chamber configured to preheat the particulate inorganic salt, and the other is a reaction chamber inside provided with at least one atomizing nozzle, the particulate inorganic salt forming a fluidized bed layer and reacting with an aqueous solution of ammonium chloride in the reaction chamber to generate the ammonia gas. The particulate inorganic salt can be sequentially flowed through a plurality of preheating chambers and reaction chambers under an impetus of a density difference of the particulate bed layers, finally achieving the required conversion rate.

Process for the positioning of a corrosion-resistant coating on a wall of an item of equipment of a FCC unit
11266967 · 2022-03-08 · ·

The invention relates to a process for the positioning of a corrosion-resistant coating on an internal or external metal wall (20) of a fluid catalytic cracking unit chamber, comprising: (i) the shaping of a metal anchoring structure (10) formed from a plurality of strips (12) assembled in pairs by joining assembly portions (121, 122) so as to form a plurality of cells (14), the anchoring structure comprising a plurality of fastening tabs (16) integral with strip portions other than assembly portions, (ii) the fastening of said anchoring structure (10) by welding the free edge (18) of a part at least of the fastening tabs to the metal wall (20), defining a space between a longitudinal edge (12b) of an anchoring structure and the metal wall, (iii) the insertion of a composite material into the cells (14) from the metal wall (20) and at least up to the upper longitudinal edge (12a) of each strip.

Process and apparatus for fluidizing a catalyst bed
11266966 · 2022-03-08 · ·

A process and apparatus is disclosed for gradually starting fluidization in a bed of particulate from the top down so as to avoid thrusting the entire mass of particulates upwardly in the bed at the same time which may damage internals in the bed. The particulate bed may comprise a catalyst cooler for an FCC unit containing internals such as cooling, fluidization and support equipment.

Fluid distribution devices

A fluid distribution device includes a riser having a first end and a second end. A cap operatively connected to the second end of the riser. The cap includes an inner surface and an outer surface with a plurality of holes defined between the inner and outer surface. The device includes at least one distribution arm extending radially outward from the cap. The at least one distribution arm has an interior surface and an exterior surface. The at least one distribution arm includes a plurality of holes between the interior surface and the exterior surface. A processing assembly includes a vessel defining an interior space and the fluid distribution device including a riser mounted in the interior space of the vessel having a first end mounted to the vessel and a second end opposite from the first end.

Process for efficient polymer particle purging

A process comprising polymerizing olefin monomers and optionally comonomers in a first reactor vessel, thereby forming a raw product stream comprising polymerized solids, unreacted monomer and optionally comonomer, the polymerized solids comprising olefin polymer, volatile organic compounds (VOC) and catalyst system. Then the polymerized solids are contacted with a catalyst poison selected from carbon monoxide, carbon dioxide, oxygen, water, alcohols, amines, or mixtures thereof, thereby forming a passivated stream. The passivated stream is maintained in an agitated state within a second reactor. The passivated stream within the second reactor is then contacted with a circulating gas comprising unreacted monomer for a residence time, thereby reducing the concentration of VOC in the polymerized solids by at least 10 wt % compared to the level before entering the second reactor, thereby forming a purified olefin polymer solids stream.

SPRAY, JET, AND/OR SPLASH INDUCED CIRCULATION AMONG INTEGRATED BUBBLING ZONES IN A BUBBLING FLUIDIZED BED REACTOR

Various aspects provide for a fluidized bed reactor comprising a container having a bed of bed solids and a splashgenerator configured to impart a directed momentum to a portion of the bed solids. A bedwall may separate the bed solids into first and second reaction zones, and the directed momentum may be used to transfer bed solids from one zone to the other. A return passage may provide for return of the transferred bed solids, providing for circulation between the zones. A compact circulating bubbling fluidized bed may be integrated with a reactor having first and second stages, each with its own fluidization gas and ambient. A multistage reactor may comprise a gaswall separating at least the gas phases above two different portions of the bed. A gaslock beneath the gaswall may provide reduced gas transport while allowing bed transport, reducing contamination.

Inflow Base for a Fluidizing Apparatus
20210220789 · 2021-07-22 ·

An inflow base which is permeable to process air and includes openings for the process air which flows thought the inflow base. The inflow base is arranged in the fluidizing apparatus in a manner rotatable about an axis Z of the fluidizing apparatus and subdivides this into a distribution chamber and into a vortex chamber. The inflow base of the fluidizing apparatus includes at least a first and a second inflow base plate, wherein one of the inflow base plates at its outer end includes or forms a sealing element.