B01J19/0066

Multi-compartment reactor and method for controlling retention time in a multi-compartment reactor

A method is disclosed for controlling retention time in a reactor, such as an autoclave, having a plurality of compartments separated by dividers with underflow openings. A retention time of the reaction mixture is calculated and compared with an optimal retention time, and the volumes of the reaction mixture in the compartments are adjusted while maintaining the flow rate of the reaction mixture, so as to change the retention time to a value which is closer to the optimal retention time. The reactor may include a level sensor in the last compartment for generating volume data; a control valve for controlling the liquid level in the last compartment; and a controller which receives volume data from the level sensor and controls operation of the control valve.

PROCESSING SYSTEM AND METHOD
20220362761 · 2022-11-17 ·

In accordance with one embodiment, a processing device includes a heated internal wall and a rotating rod positioned within an interior space formed by the heated internal wall. The rotating rod may be hollow and act as an internal heat exchanger. The processing device also includes a plurality of baffles spaced apart from one another along the rotating rod and extending away from the rotating rod towards the heated internal wall. The processing device also includes at least one wiper or roller coupled to an edge of at least one of the plurality of baffles or porous, packed basket, coupled to the rotating rod and that contacts the heated internal wall while rotating together with the rotating rod. In another embodiment, a processing device may be used to adsorb reactive gases into a liquid phase while heat is exchanged.

Reactor systems

This disclosure relates to equipment utilized to manufacture chemical agents, particularly biopharmaceuticals. In some embodiments, reactor systems comprising a mobile carriage assembly; a disposable reaction container removably attached to the carriage assembly; and, a carriage holder into which the mobile carriage assembly may be removably inserted are provided.

ELECTROMECHANICALLY DRIVEN OSCILLATORY FLOW IN FLUIDIC SYSTEMS

Fluidic systems and methods in which oscillatory flow is employed are generally described. In some instances, one or more solenoids are used to drive the oscillation of a magnetically-susceptible body which creates oscillatory flow of a fluid in a fluidic channel in fluid communication with a channel containing the magnetically-susceptible body.

Reaction Vessel for Liquid Phase Catalytic Pyrolysis of Polymers
20230167367 · 2023-06-01 ·

An improved reactor vessel for processing (recycling and upcycling) of plastics includes a shear plate assembly disposed on a rotatable shaft concentrically disposed within a cylindrical reactor vessel. The shear plates are spaced from the vessel wall to generate a predetermined strain rate between the shear plate and the inner wall via Couette flow, enhancing efficiency of the reaction.

Process for the polymerization of a polyolefin

The present invention relates to a process for the polymerization of a polyolefin, preferably polypropylene, in a polymerization reactor by contacting one or more olefins, preferably propylene, with a catalyst system in said reactor while stirring, said catalyst system comprising: * a procatalyst comprising 1) a magnesium-containing support, 2) titanium, 3) a phthalate-free internal electron donor; and 4) optionally an activator; wherein said procatalyst is obtained by the following process: i) contacting a compound R.sup.4, MgX.sup.4.sub.2—, with an alkoxy- or aryloxy-containing silane compound to give a first intermediate reaction product, being a solid Mg(OR.sup.1).sub.xX.sup.1.sub.2-x, R.sup.4 is the same as R.sup.1 being a linear, branched or cyclic hydrocarbyl group independently selected from alkyl, alkenyl, aryl, aralkyl, alkoxycarbonyl or alkylaryl groups, and one or more combinations thereof; wherein said hydrocarbyl group may be substituted or unsubstituted, may contain one or more heteroatoms and preferably has between 1 and 20 carbon atoms; wherein X.sup.4 and X.sup.1 are each independently a halide; z is in a range of larger than 0 and smaller than 2, being 0<z<2; x is in a range of larger than 0 and smaller than 2, being 0<x<2; ii) optionally contacting the solid Mg(OR.sup.1).sub.xX.sup.1.sub.2-x obtained in step ii) with at least one activating compound selected from the group formed by activating electron donors and metal alkoxide compounds of formula M′(OR.sup.2), .sub.w(OR.sup.I).sub.w or M.sup.2 (OR.sup.2)v-.sub.w(R.sup.I).sub.w, to obtain a second intermediate product; wherein: M.sup.1 is a metal selected from the group consisting of Ti, Zr, Hf, Al or Si; v is the valency of M.sup.1; M.sup.2 is a metal being Si; v is the valency of M.sup.2; R.sup.2 and R.sup.3 are each independently a hydrocarbyl group; w is smaller than v, v is preferably 3 or 4; iii) contacting the first or second intermediate reaction product, obtained respectively in step i) or ii), with the halogen-containing Ti-compound, the internal electron donor and optionally an activator; * optionally an external electron donor; and * a co-catalyst, being a alkyl aluminum co-catalyst preferably having formula AlH.sub.nR.sub.3-n, wherein H is a hydride; n is 0, 1 or 2, preferably 0; wherein R is a C1-C12 alkyl group, preferably ethyl; wherein a portion of the co-catalyst and optionally a portion of the external electron donor is (are) pre-contacted with the procatalyst prior to the addition of the catalyst system to the polymerization reactor. The present invention also relates to a polyolefin and a shaped article comprising said polyolefin.

SYNTHESIS METHOD AND SYNTHESIS DEVICE FOR CYCLODODECENE
20220055970 · 2022-02-24 ·

A synthesis method and a synthesis device of cyclododecene according to the present invention have a high conversion rate of cyclododecatriene which is a reactant and a high selectivity of cyclododecene which is a required product, and even so, have an effect of significantly decreasing a reaction time. In addition, the method and the device have an excellent conversion rate of cyclododecatriene and an excellent selectivity of cyclododecene, while maintaining excellent reactivity without an organic solvent such as ethanol. Therefore, a volume of the reactor relative to an output of cyclododecene may be further decreased. Moreover, the method and the device may minimize costs for facilities and process, are practical, decrease a process time, and are industrially advantageous for mass production as compared with the conventional art.

METHOD FOR PRODUCING ORGANIC COMPOUND

Provided is a method for producing an organic compound, the method making it possible to ensure an adequate reaction time and obtain a targeted substance at a high yield even in an organic reaction that requires a relatively long time to complete the reaction. A method for producing an organic compound, wherein the method is characterized in that: a fluid processing apparatus F used in the production method is equipped with an upstream processing unit that processes a fluid to be processed between at least two processing surfaces 1 and 2 that relatively rotate, and a downstream processing unit disposed downstream of the upstream processing unit, the downstream processing unit being provided with a plurality of labyrinth seals that function to retain and stir the fluid to be processed that has been processed by the upstream processing unit; due to the fluid to be processed, which contains at least one type of organic compound, being passed through the upstream processing unit, the fluid to be processed is subjected to upstream processing; due to the fluid to be processed that has been subjected to upstream processing being passed through the downstream processing unit, the fluid to be processed that has been subjected to upstream processing is subjected to downstream processing; and the upstream processing and the downstream processing are performed continuously.

METHOD FOR PRODUCING DIESTERS OF TEREPHTHALIC ACID WITH ENRICHMENT OF RECIRCULATED ALCOHOL

The present invention relates to a process for preparing a terephthalic diester by reacting terephthalic acid with at least one alcohol, wherein terephthalic acid is suspended in the alcohol in a dispersing tank, the preliminary suspension is passed from the dispersing tank into a reactor and converted in the presence of an esterification catalyst, and water of reaction is distilled off together with the vapor as alcohol-water azeotrope, the vapor is at least partly condensed, the condensate is separated into an aqueous phase and an organic phase and the organic phase is conducted through a column in which the organic phase is run counter to at least a portion of the vapor, and the organic phase is collected in the lower region of the column and at least partly passed into the dispersing tank.

METHOD FOR PRODUCING (METH)ACRYLIC RESIN
20170298157 · 2017-10-19 · ·

A method for producing (meth) acrylic resin at a low cost while maintaining high transparency even in long-term production using a polymerization apparatus is provided. A (meth) acrylic resin is obtained by the method comprising storing a thiol chain transfer agent in a tank made of an austenitic stainless steel with a Mo content of 0.5 to 7.0% by mass, transferring the thiol chain transfer agent to a polymerization reactor made of an austenitic stainless steel with a Mo content of 0.5 to 7.0% by mass via a pipe made of an austenitic stainless steel with a Mo content of 0.5 to 7.0% by mass, radical-polymerizing methyl methacrylate in the polymerization reactor to obtain a reaction product, and then removing an unreacted material from the reaction product.