B01J21/04

HUMIC ACID ASSISTED METAL NANOPARTICLE SYNTHESIS FOR THREE-WAY CATALYSIS APPLICATION
20230234040 · 2023-07-27 ·

A method of manufacturing a catalyst article, the method comprising: providing a complex of a humic acid or derivative thereof, and a PGM; providing a support material; applying the complex to the support material to form a loaded support material; disposing the loaded support material on a substrate; and heating the loaded support material to form nanoparticles of the PGM on the support material.

HUMIC ACID ASSISTED METAL NANOPARTICLE SYNTHESIS FOR THREE-WAY CATALYSIS APPLICATION
20230234040 · 2023-07-27 ·

A method of manufacturing a catalyst article, the method comprising: providing a complex of a humic acid or derivative thereof, and a PGM; providing a support material; applying the complex to the support material to form a loaded support material; disposing the loaded support material on a substrate; and heating the loaded support material to form nanoparticles of the PGM on the support material.

TABLETED ALPHA-ALUMINA CATALYST SUPPORT

A tableted catalyst support, characterized by an alpha-alumina content of at least 85 wt.-%, a pore volume of at least 0.40 mL/g, as determined by mercury porosimetry, and a BET surface area of 0.5 to 5.0 m.sup.2/g. The tableted catalyst support is an alpha-alumina catalyst support obtained with high geometrical precision and displaying a high overall pore volume, thus allowing for impregnation with a high amount of silver, while exhibiting a surface area sufficiently large so as to provide optimal dispersion of catalytically active species, in particular metal species. The invention further provides a process for producing a tableted alpha-alumina catalyst support, which comprises i) forming a free-flowing feed mixture comprising, based on inorganic solids content, at least 50 wt.-% of a transition alumina; ii) tableting the free-flowing feed mixture to obtain a compacted body; and iii) heat treating the compacted body at a temperature of at least 1100° C., preferably at least 1300° C., more preferably at least 1400° C., in particular at least 1450° C., to obtain the tableted alpha-alumina catalyst support. The invention moreover relates to a compacted body obtained by tableting a free-flowing feed mixture which comprises, based on inorganic solids content, at least 50 wt.-% of a transition alumina having a loose bulk density of at most 600 g/L, a pore volume of at least 0.6 mL/g, as determined, and a median pore diameter of at least 15 nm. The invention moreover relates to a shaped catalyst body for producing ethylene oxide by gas-phase oxidation of ethylene, comprising at least 15 wt.-% of silver, relative to the total weight of the catalyst, deposited on the tableted alpha-alumina catalyst support. The invention moreover relates to a process for producing ethylene oxide by gas-phase oxidation of ethylene, comprising reacting ethylene and oxygen in the presence of the shaped catalyst body.

TABLETED ALPHA-ALUMINA CATALYST SUPPORT

A tableted catalyst support, characterized by an alpha-alumina content of at least 85 wt.-%, a pore volume of at least 0.40 mL/g, as determined by mercury porosimetry, and a BET surface area of 0.5 to 5.0 m.sup.2/g. The tableted catalyst support is an alpha-alumina catalyst support obtained with high geometrical precision and displaying a high overall pore volume, thus allowing for impregnation with a high amount of silver, while exhibiting a surface area sufficiently large so as to provide optimal dispersion of catalytically active species, in particular metal species. The invention further provides a process for producing a tableted alpha-alumina catalyst support, which comprises i) forming a free-flowing feed mixture comprising, based on inorganic solids content, at least 50 wt.-% of a transition alumina; ii) tableting the free-flowing feed mixture to obtain a compacted body; and iii) heat treating the compacted body at a temperature of at least 1100° C., preferably at least 1300° C., more preferably at least 1400° C., in particular at least 1450° C., to obtain the tableted alpha-alumina catalyst support. The invention moreover relates to a compacted body obtained by tableting a free-flowing feed mixture which comprises, based on inorganic solids content, at least 50 wt.-% of a transition alumina having a loose bulk density of at most 600 g/L, a pore volume of at least 0.6 mL/g, as determined, and a median pore diameter of at least 15 nm. The invention moreover relates to a shaped catalyst body for producing ethylene oxide by gas-phase oxidation of ethylene, comprising at least 15 wt.-% of silver, relative to the total weight of the catalyst, deposited on the tableted alpha-alumina catalyst support. The invention moreover relates to a process for producing ethylene oxide by gas-phase oxidation of ethylene, comprising reacting ethylene and oxygen in the presence of the shaped catalyst body.

Carbon nanotube composition and method of preparing the same
11565938 · 2023-01-31 · ·

The present invention relates to a carbon nanotube composition including entangled-type carbon nanotubes and bundle-type carbon nanotubes, wherein the carbon nanotube composition has a specific surface area of 190 m.sup.2/g to 240 m.sup.2/g and a ratio of specific surface area to bulk density of 0.1 to 5.29.

Carbon nanotube composition and method of preparing the same
11565938 · 2023-01-31 · ·

The present invention relates to a carbon nanotube composition including entangled-type carbon nanotubes and bundle-type carbon nanotubes, wherein the carbon nanotube composition has a specific surface area of 190 m.sup.2/g to 240 m.sup.2/g and a ratio of specific surface area to bulk density of 0.1 to 5.29.

LAYERED CATALYST STRUCTURES AND METHODS OF MAKING THE SAME
20230234035 · 2023-07-27 ·

A layered catalyst structure for purifying an exhaust gas stream includes a catalyst support and a palladium catalyst layer including an atomic dispersion of palladium ions electrostatically adsorbed onto an exterior surface of the catalyst support. The catalyst support includes an alumina substrate, a first ceria layer disposed on and extending substantially continuously over the alumina substrate, and a second colloidal ceria layer formed directly on the first ceria layer over the alumina substrate. The palladium catalyst layer is formed on the exterior surface of the catalyst support by applying a palladium-containing precursor solution to the exterior surface of the catalyst support and then heating the catalyst support and the palladium-containing precursor solution. The palladium-containing precursor solution includes a positively charged palladium complex in an aqueous medium and has a pH greater than a point of zero charge of the second colloidal ceria layer.

LAYERED CATALYST STRUCTURES AND METHODS OF MAKING THE SAME
20230234035 · 2023-07-27 ·

A layered catalyst structure for purifying an exhaust gas stream includes a catalyst support and a palladium catalyst layer including an atomic dispersion of palladium ions electrostatically adsorbed onto an exterior surface of the catalyst support. The catalyst support includes an alumina substrate, a first ceria layer disposed on and extending substantially continuously over the alumina substrate, and a second colloidal ceria layer formed directly on the first ceria layer over the alumina substrate. The palladium catalyst layer is formed on the exterior surface of the catalyst support by applying a palladium-containing precursor solution to the exterior surface of the catalyst support and then heating the catalyst support and the palladium-containing precursor solution. The palladium-containing precursor solution includes a positively charged palladium complex in an aqueous medium and has a pH greater than a point of zero charge of the second colloidal ceria layer.

CATALYST STRUCTURE HAVING A CORE-SHELL STRUCTURE WITH A CONTROLLED SURFACE MORPHOLOGY AND PREPARATION METHOD THEREOF
20230234031 · 2023-07-27 ·

The present invention provides a catalyst structure having a core-shell structure comprising a core comprising a metal and a shell formed on the core, wherein the shell comprises a metal hydroxide crystal or a metal oxide crystal formed uniformly in shape and size perpendicular to the surface of the metal, wherein the metal hydroxide crystal or the metal oxide crystal have a 2D structure or a 1D structure, and preparation method thereof.

CATALYST STRUCTURE HAVING A CORE-SHELL STRUCTURE WITH A CONTROLLED SURFACE MORPHOLOGY AND PREPARATION METHOD THEREOF
20230234031 · 2023-07-27 ·

The present invention provides a catalyst structure having a core-shell structure comprising a core comprising a metal and a shell formed on the core, wherein the shell comprises a metal hydroxide crystal or a metal oxide crystal formed uniformly in shape and size perpendicular to the surface of the metal, wherein the metal hydroxide crystal or the metal oxide crystal have a 2D structure or a 1D structure, and preparation method thereof.