Patent classifications
B01J23/94
Method and system of elemental sulfur recycling and catalyst regenerating for sulfur-deposited catalyst
The present invention discloses a method and system of recovering elemental sulfur and regenerating the catalyst for a sulfur-deposited catalyst, including immersing the sulfur-deposited catalyst in the ammonium sulfide solution, the leaching reaction under normal pressure and temperature, replacing the ammonium sulfide solution and immersing again for extraction for the same time; collecting the leachate of the two steps, conducting gas stripping of the elemental sulfur by adopting the high-temperature nitrogen gas, condensing the tail gas of gas stripping, subjecting to a purification treatment and then discharging, with the liquor condensate being the ammonium sulfide solution. Finally, the solid in the leachate is filtered, washed and dried after the gas stripping to obtain the elemental sulfur; and the washing and drying of catalysts that has been subjected to the two times of immersion and extraction obtain the regenerated catalysts.
Ni—Ru—CgO based pre-reforming catalyst for liquid hydrocarbons
A method for producing a methane-rich gas from a heavy hydrocarbon feed, the method comprising the steps of introducing the heavy hydrocarbon stream to a catalytic reactor, the catalytic reactor comprising an activated catalyst, the activated catalyst comprising 20 wt % of nickel, 70 wt % of a cerium oxide component, and 10 wt % of a gadolinium oxide component; applying the heavy hydrocarbon stream to the activated catalyst; and producing the methane-rich gas over the activated catalyst, wherein the methane-rich gas is selected from the group consisting of methane, carbon dioxide, carbon monoxide, hydrogen, and combinations of the same.
Integrated hydrotreating and hydrocracking with continuous hydrotreating catalyst regeneration
An integrated hydrotreating and hydrocracking process includes contacting a hydrocarbon oil stream with a hydrogen stream and a hydrotreating catalyst in a moving-bed hydrotreating reactor, thereby producing a hydrocarbon product stream and a spent hydrotreating catalyst; contacting the hydrocarbon product stream with a second hydrogen stream and a hydrocracking catalyst in a hydrocracking reactor, thereby producing a hydrocracked hydrocarbon product stream; processing the spent hydrotreating catalyst to produce regenerated hydrotreating catalyst; and recycling the regenerated hydrotreating catalyst to the moving-bed hydrotreating reactor.
Integrated hydrotreating and hydrocracking with continuous hydrotreating catalyst regeneration
An integrated hydrotreating and hydrocracking process includes contacting a hydrocarbon oil stream with a hydrogen stream and a hydrotreating catalyst in a moving-bed hydrotreating reactor, thereby producing a hydrocarbon product stream and a spent hydrotreating catalyst; contacting the hydrocarbon product stream with a second hydrogen stream and a hydrocracking catalyst in a hydrocracking reactor, thereby producing a hydrocracked hydrocarbon product stream; processing the spent hydrotreating catalyst to produce regenerated hydrotreating catalyst; and recycling the regenerated hydrotreating catalyst to the moving-bed hydrotreating reactor.
Process for generating high purity synthesis gas hydrogen from heavy oil or hydrocarbons
The present invention provides a steam reforming process for heavy oil or hydrocarbons using a circulating fluidized bed reactor, the process having a reforming step and a regeneration step, wherein the reforming step and the regeneration step comprise a fluidized reactor containing a fluidizable nickel-containing reforming catalyst and produce hydrogen as a product of the reforming bed. The invention produces high purity hydrogen in the synthesis gas product stream and avoids irreversible fouling on the catalyst.
PROCESS FOR HYDROGEN SULFIDE SCRUBBING AND METHOD FOR FERRIC ION REGENERATION
A process and method for removing hydrogen sulfide from a gas and regenerating ferric ions consumed in the hydrogen sulfide scrubbing process at low pH. A two-scrubber regenerative chemical scrubbing system for removing hydrogen sulfide from a gas that provides an economical system for removing hydrogen sulfide from a gas at low pH without the need for chelating agents. An oxide of manganese is used as a catalyst to enhance the regeneration of ferric ions in an aqueous solution under acidic conditions in the presence of oxygen. The process may further include contacting the aqueous solution with a second gas comprising air to replenish the dissolved oxygen in the aqueous solution. The regenerated solution comprising ferric ions can be reused to treat additional hydrogen sulfide containing gases.
REGENERATION OF CATALYST
A catalyst is regenerated by an inventive process using a heat exchange fluid such as superheated steam to remove heat during the process relying on efficient heat transfer (e.g., enabled by the microchannel reactor construction) in comparison with prior art heat exchange relying on a phase change, e.g. between water and (partial or complete vaporization) steam, allows simplification of the protocols to enable transition at higher temperatures between steps which translates in reduced duration of the regeneration process and avoids potential water hammering risks.
REGENERATION OF CATALYST
A catalyst is regenerated by an inventive process using a heat exchange fluid such as superheated steam to remove heat during the process relying on efficient heat transfer (e.g., enabled by the microchannel reactor construction) in comparison with prior art heat exchange relying on a phase change, e.g. between water and (partial or complete vaporization) steam, allows simplification of the protocols to enable transition at higher temperatures between steps which translates in reduced duration of the regeneration process and avoids potential water hammering risks.
METHOD OF COUPLING METHANE DRY-REFORMING AND COMPOSITE CATALYST REGENERATION
The present invention is related to a method of coupling methane dry-reforming and composite catalyst regeneration. A composite catalyst is filled into a reactor, and methane or a methane mixture gas is introduced therein. CaCO.sub.3 in the composite catalyst is decomposed under 600-850 C. CO.sub.2 obtained by the decomposition reacts with methane to perform methane dry-reforming reaction and produce synthesis gas containing CO and hydrogen. The composite catalyst contains CaCO.sub.3 , active nickel and alumina support. This method couples the CaCO.sub.3 decomposition reaction in calcium looping and methane dry-reforming reaction to solve the technical problem of limiting CaCO.sub.3 decomposition by high-temperature equilibrium. The decomposition of CaCO.sub.3 is enhanced, and the CO.sub.2 produced by decomposing CaCO.sub.3 is dry-reformed to produce synthesis gas to be utilized.
METHOD OF COUPLING METHANE DRY-REFORMING AND COMPOSITE CATALYST REGENERATION
The present invention is related to a method of coupling methane dry-reforming and composite catalyst regeneration. A composite catalyst is filled into a reactor, and methane or a methane mixture gas is introduced therein. CaCO.sub.3 in the composite catalyst is decomposed under 600-850 C. CO.sub.2 obtained by the decomposition reacts with methane to perform methane dry-reforming reaction and produce synthesis gas containing CO and hydrogen. The composite catalyst contains CaCO.sub.3 , active nickel and alumina support. This method couples the CaCO.sub.3 decomposition reaction in calcium looping and methane dry-reforming reaction to solve the technical problem of limiting CaCO.sub.3 decomposition by high-temperature equilibrium. The decomposition of CaCO.sub.3 is enhanced, and the CO.sub.2 produced by decomposing CaCO.sub.3 is dry-reformed to produce synthesis gas to be utilized.