Oxidative dehydrogenation catalysts comprising MoVNbTeO having improved consistency of composition and a 25% conversion of ethylene at less than 420? C. and a selectivity to ethylene above 95% are prepared by treating the catalyst precursor with H.sub.2O.sub.2 in an amount equivalent to 0.30-2.8 mL H.sub.2O.sub.2 of a 30% solution per gram of catalyst precursor prior to calcining.

Oxidative dehydrogenation catalysts comprising MoVNbTeO having improved consistency of composition and a 25% conversion of ethylene at less than 420 C. and a selectivity to ethylene above 95% are prepared by treating the catalyst precursor with H.sub.2O.sub.2 in an amount equivalent to 0.30-2.8 mL H.sub.2O.sub.2 of a 30% solution per gram of catalyst precursor prior to calcining and treating the resulting catalyst with the equivalent amount of peroxide after calcining.

Processes and associated reaction systems for the oxidative dehydrogenation of ethane are provided. In particular, a process is provided that comprises supplying a feed gas comprising ethane and oxygen to a multitubular fixed-bed reactor and allowing the ethane and oxygen to react in the presence of an oxidative dehydrogenation catalyst to yield a reactor effluent comprising ethylene; and supplying a coolant to an interior shell space of the multitubular fixed-bed reactor in a flow pattern that is co-current with the flow of the feed gas through reactor.

A process for producing a target compound includes forming a feed mixture containing at least one reactant compound. The feed mixture is distributed to parallel reaction tubes of one or more shell-and-tube reactors and subjected to oxidative catalytic conversion in the reaction tubes. Steam is added to the feed mixture in an amount such that a steam fraction of the feed mixture is 5 to 95 vol %, oxygen is added to the feed mixture in the form of a fluid containing at least 95 vol % oxygen, and the oxidative catalytic conversion is carried out using one or more catalysts containing the metals molybdenum, vanadium, niobium and optionally tellurium.

Catalysts and Methods for large-scale production of the catalysts are provided. An exemplary catalyst composition includes molybdenum, vanadium, tellurium, niobium, oxygen. In the catalyst composition, the molar ratio of molybdenum to vanadium is from 1:0.05 to 1:0.60, the molar ratio of molybdenum to tellurium is from 1:0.01 to 1:0.30, and the molar ratio of molybdenum to niobium is from 1:0.01 to 1:0.40. Oxygen is present at least in an amount to satisfy the valency of any present metal oxides, and composition includes less than 1.0 wt. % of sulfur.

A method of producing and separating an alkene, such as ethylene, from an alkane, such as ethane. The method comprises subjecting a feedstock comprising ethane to oxidative dehydrogenation to produce an ethylene stream. The ethylene stream is passed through a membrane separation unit to separate the ethylene from unreacted ethane in the ethylene stream. The ethylene is recovered from the membrane separation unit. A system configured to produce ethylene is also disclosed. The system comprises at least one ODH reactor, a heat management unit coupled to the at least one ODH reactor, and at least one membrane separation unit comprising at least one membrane. The ODH reactor is configured to convert ethane to ethylene. The heat management unit is configured to reduce a temperature of the ethylene. The at least one membrane is configured to separate the ethylene from unreacted ethane.

A method of producing and separating an alkene, such as ethylene, from an alkane, such as ethane. The method comprises subjecting a feedstock comprising ethane to oxidative dehydrogenation to produce an ethylene stream. The ethylene stream is passed through a membrane separation unit to separate the ethylene from unreacted ethane in the ethylene stream. The ethylene is recovered from the membrane separation unit. A system configured to produce ethylene is also disclosed. The system comprises at least one ODH reactor, a heat management unit coupled to the at least one ODH reactor, and at least one membrane separation unit comprising at least one membrane. The ODH reactor is configured to convert ethane to ethylene. The heat management unit is configured to reduce a temperature of the ethylene. The at least one membrane is configured to separate the ethylene from unreacted ethane.

The invention relates to a catalyst comprising an active component based on molybdenum and on potassium and a support based on hydroxyapatite, and also to a process for preparing said catalyst and a process for producing methyl mercaptan in a catalytic process by reaction of carbon monoxide, sulphur and/or hydrogen sulphide and hydrogen, comprising the use of said catalyst.

A process for preparing an oxidative dehydrogenation catalyst or oxidative dehydrogenation catalyst precursor that includes mixing solutions of molybdenum and tellurium at a pH from about 3.3 to 7.5; adjusting the pH of the resulting solution back to about 5 and adding VOSO.sub.4 and adding a solution of Nb.sub.2O.sub.5 and oxalic acid and treating the resulting precursor slurry in a controlled pressure hydrothermal process to obtain the catalyst.

Oxidative dehydrogenation catalysts comprising MoVNbTeO having improved consistency of composition and a 25% conversion of ethylene at less than 420? C. and a selectivity to ethylene above 95% are prepared by treating the catalyst precursor with H.sub.2O.sub.2 in an amount equivalent to 0.30-2.8 mL H.sub.2O.sub.2 of a 30% solution per gram of catalyst precursor prior to calcining.