Patent classifications
B01J27/22
PROCESS FOR UPGRADING RENEWABLE LIQUID HYDROCARBONS
The invention relates to a catalytic process for upgrading a renewable crude oil produced from biomass and/or waste comprising providing a renewable crude oil and pressurizing it to a pressure in the range in the range 60 to 150 bar, contacting the pressurized renewable crude oil with hydrogen and at least one heterogeneous catalyst contained in a first reaction zone at a weight based hourly space velocity (WHSV) in the range 0.1 to 2.0 h.sub.−1 and at a temperature in the range of 150° C. to 360° C., hereby providing a partially upgraded renewable crude oil, separating the partially upgraded renewable crude oil from the first reaction zone to a partially upgraded heavy renewable oil fraction, a partially upgraded light renewable oil fraction, a water stream and a process gas stream, introducing the separated and partially upgraded heavy renewable oil fraction and separated process gas to a second reaction zone comprising at least two reactors arranged in parallel and being adapted to operate in a first and a second mode of operation, the reactors comprising dual functioning heterogeneous catalyst(-s) capable of performing a catalytic steam cracking reaction in a first mode of operation or a steam reforming reaction in a second mode of operation, where the partially upgraded heavy renewable oil fraction from the first reaction zone is contacted with the dual functioning heterogeneous catalyst and steam at a pressure of 10 to 150 bar and a temperature of 350° C. to 430° C. whereby a catalytic steam cracking of the partially upgraded heavy renewable oil is performed in the reactors in the first mode of operation, hereby providing a further upgraded heavy renewable oil fraction, while separated process gas from the first and/or second reaction zone is contacted with the dual functioning catalyst and steam at a pressure of 0.1 to 10 bar and a temperature of 350 to 600° C. in the reactors in the second mode of operation and contacted with the dual functioning catalyst, thereby producing a hydrogen enriched gas, separating the further upgraded heavy renewable oil fraction from the catalytically steam cracking reactor to at least one light renewable oil fraction, a heavy renewable oil fraction, a hydrogen rich process gas and a water phase, separating hydrogen from the hydrogen enriched gas from the catalytic steam cracking zone and/or from the catalytic steam reforming and recycling it to the first reaction zone, alternating the reactors between the first mode of operation and the second mode of operation at predetermined time intervals thereby allowing for regeneration of the heterogeneous catalyst for the catalytic steam cracking in the first mode of op
PROCESS FOR UPGRADING RENEWABLE LIQUID HYDROCARBONS
The invention relates to a catalytic process for upgrading a renewable crude oil produced from biomass and/or waste comprising providing a renewable crude oil and pressurizing it to a pressure in the range in the range 60 to 150 bar, contacting the pressurized renewable crude oil with hydrogen and at least one heterogeneous catalyst contained in a first reaction zone at a weight based hourly space velocity (WHSV) in the range 0.1 to 2.0 h.sub.−1 and at a temperature in the range of 150° C. to 360° C., hereby providing a partially upgraded renewable crude oil, separating the partially upgraded renewable crude oil from the first reaction zone to a partially upgraded heavy renewable oil fraction, a partially upgraded light renewable oil fraction, a water stream and a process gas stream, introducing the separated and partially upgraded heavy renewable oil fraction and separated process gas to a second reaction zone comprising at least two reactors arranged in parallel and being adapted to operate in a first and a second mode of operation, the reactors comprising dual functioning heterogeneous catalyst(-s) capable of performing a catalytic steam cracking reaction in a first mode of operation or a steam reforming reaction in a second mode of operation, where the partially upgraded heavy renewable oil fraction from the first reaction zone is contacted with the dual functioning heterogeneous catalyst and steam at a pressure of 10 to 150 bar and a temperature of 350° C. to 430° C. whereby a catalytic steam cracking of the partially upgraded heavy renewable oil is performed in the reactors in the first mode of operation, hereby providing a further upgraded heavy renewable oil fraction, while separated process gas from the first and/or second reaction zone is contacted with the dual functioning catalyst and steam at a pressure of 0.1 to 10 bar and a temperature of 350 to 600° C. in the reactors in the second mode of operation and contacted with the dual functioning catalyst, thereby producing a hydrogen enriched gas, separating the further upgraded heavy renewable oil fraction from the catalytically steam cracking reactor to at least one light renewable oil fraction, a heavy renewable oil fraction, a hydrogen rich process gas and a water phase, separating hydrogen from the hydrogen enriched gas from the catalytic steam cracking zone and/or from the catalytic steam reforming and recycling it to the first reaction zone, alternating the reactors between the first mode of operation and the second mode of operation at predetermined time intervals thereby allowing for regeneration of the heterogeneous catalyst for the catalytic steam cracking in the first mode of op
Bimetal catalysts
A catalyst comprises a carbide or nitride of a metal and a promoter element. The metal is selected from the group consisting of Mo, W, Co, Fe, Rh or Mn, and the promoter element is selected from the group consisting of Ni, Co, Al, Si, S or P, provided that the metal and the promoter element are different. The catalyst also comprises a mesoporous support having a surface area of at least about 170 m.sup.2 g.sup.−1, wherein the carbide or nitride of the metal and the promoter element is supported by the mesoporous support, and is in a non-sulfided form and in an amorphous form.
Bimetal catalysts
A catalyst comprises a carbide or nitride of a metal and a promoter element. The metal is selected from the group consisting of Mo, W, Co, Fe, Rh or Mn, and the promoter element is selected from the group consisting of Ni, Co, Al, Si, S or P, provided that the metal and the promoter element are different. The catalyst also comprises a mesoporous support having a surface area of at least about 170 m.sup.2 g.sup.−1, wherein the carbide or nitride of the metal and the promoter element is supported by the mesoporous support, and is in a non-sulfided form and in an amorphous form.
Iron-based catalyst and method for preparing the same and use thereof
The present invention relates to a method for preparing liquid or solid hydrocarbons from syngas via the Fischer-Tropsch synthesis in the presence of iron-based catalysts, the iron-based catalysts for the use thereof, and a method for preparing the iron-based catalysts; more specifically, in the Fischer-Tropsch reaction, liquid or solid hydrocarbons may be prepared specifically with superior productivity and selectivity for C.sub.5+ hydrocarbons using the iron-based catalysts comprising iron hydroxide, iron oxide, and iron carbide wherein the number of iron atoms contained in the iron hydroxide is 30% or higher, and the number of iron atoms contained in the iron carbide is 50% or lower, relative to 100% of the number of iron atoms contained in the iron-based catalysts.
Iron-based catalyst and method for preparing the same and use thereof
The present invention relates to a method for preparing liquid or solid hydrocarbons from syngas via the Fischer-Tropsch synthesis in the presence of iron-based catalysts, the iron-based catalysts for the use thereof, and a method for preparing the iron-based catalysts; more specifically, in the Fischer-Tropsch reaction, liquid or solid hydrocarbons may be prepared specifically with superior productivity and selectivity for C.sub.5+ hydrocarbons using the iron-based catalysts comprising iron hydroxide, iron oxide, and iron carbide wherein the number of iron atoms contained in the iron hydroxide is 30% or higher, and the number of iron atoms contained in the iron carbide is 50% or lower, relative to 100% of the number of iron atoms contained in the iron-based catalysts.
Oxygen reduction catalyst and method for producing the same
Provided is an oxygen reduction catalyst having a high oxygen reduction performance. An oxygen reduction catalyst according to the present embodiment includes a transition metal oxide to which an oxygen defect is introduced, and a layer that is provided on the transition metal oxide and that contains an electron conductive substance. A method for producing an oxygen reduction catalyst according to the present embodiment includes heating a transition metal carbonitride as a starting material in an oxygen-containing mixed gas. In addition, a method for producing an oxygen reduction catalyst according to the present embodiment includes heating a transition-metal phthalocyanine and a carbon fiber powder as starting materials in an oxygen-containing mixed gas.
Oxygen reduction catalyst and method for producing the same
Provided is an oxygen reduction catalyst having a high oxygen reduction performance. An oxygen reduction catalyst according to the present embodiment includes a transition metal oxide to which an oxygen defect is introduced, and a layer that is provided on the transition metal oxide and that contains an electron conductive substance. A method for producing an oxygen reduction catalyst according to the present embodiment includes heating a transition metal carbonitride as a starting material in an oxygen-containing mixed gas. In addition, a method for producing an oxygen reduction catalyst according to the present embodiment includes heating a transition-metal phthalocyanine and a carbon fiber powder as starting materials in an oxygen-containing mixed gas.
METAL CARBIDE BASED CATALYST AND METHOD OF MAKING
A method for making a metal carbide based catalyst for crude oil cracking includes mixing a clay with a phosphorous based stabilizer material to obtain a liquid slurry; adding an aluminosilicate zeolite and an ultrastable Y zeolite to the liquid slurry; adding Al.sub.2Cl(OH).sub.5 to the liquid slurry; adding metal carbide particles, having a given diameter, to the liquid slurry to obtain a mixture; and spray drying the mixture to obtain the metal carbide based catalyst. The metal carbide particles are coated with the aluminosilicate zeolite and the ultrastable Y zeolite.
METAL CARBIDE BASED CATALYST AND METHOD OF MAKING
A method for making a metal carbide based catalyst for crude oil cracking includes mixing a clay with a phosphorous based stabilizer material to obtain a liquid slurry; adding an aluminosilicate zeolite and an ultrastable Y zeolite to the liquid slurry; adding Al.sub.2Cl(OH).sub.5 to the liquid slurry; adding metal carbide particles, having a given diameter, to the liquid slurry to obtain a mixture; and spray drying the mixture to obtain the metal carbide based catalyst. The metal carbide particles are coated with the aluminosilicate zeolite and the ultrastable Y zeolite.