A method is disclosed for the preparation of a metal exchanged microporous materials, e.g. metal exchanged silicoaluminophosphates or metal exchanged zeolites, or mixtures of metal exchanged microporous materials, comprising the steps of providing a dry mixture of a) one or more microporous materials that exhibit ion exchange capacity and b) one or more metal compounds; heating the mixture in a gaseous atmosphere containing ammonia and one or more oxides of nitrogen to a temperature and for a time sufficient to initiate and perform a solid state ion exchange of ions of the metal compound and ions of the microporous material; and obtaining the metal-exchanged microporous material.

A catalyst is illustrated, which has 70-90 parts by weight of mica, 1-10 parts by weight of zeolite, 5-15 parts by weight of titanium dioxide, 1-10 parts by weight of aluminum oxide, 1-5 parts by weight of sodium oxide and 1-5 parts by weight of potassium oxide. The present disclosure also illustrates a pyrolysis device using the catalyst, and further illustrates a pyrolysis method using the catalyst and/or the pyrolysis device for thermally cracking an organic polymer.

A catalyst is illustrated, which has 70-90 parts by weight of mica, 1-10 parts by weight of zeolite, 5-15 parts by weight of titanium dioxide, 1-10 parts by weight of aluminum oxide, 1-5 parts by weight of sodium oxide and 1-5 parts by weight of potassium oxide. The present disclosure also illustrates a pyrolysis device using the catalyst, and further illustrates a pyrolysis method using the catalyst and/or the pyrolysis device for thermally cracking an organic polymer.

An AFI-CHA hybrid crystal molecular sieve and an NH.sub.3-SCR catalyst using the AFI-CHA hybrid crystal molecular sieve as a carrier, and preparation methods thereof are disclosed. The AFI-CHA hybrid crystal molecular sieve includes an AFI-type SAPO-5 molecular sieve and a CHA-type SAPO-34 molecular sieve, with hybrid crystal grains of AFI and CHA. The hybrid crystal molecular sieve is synthesized by a hydrothermal synthesis method and can be obtained by changing the structure directing agent, the heating rate and the calcinating temperature in the preparation process. Further, copper is loaded on the basis of the hybrid crystal molecular sieve to prepare copper-based NH.sub.3-SCR catalyst and corresponding monolithic catalyst. The catalytic activity and hydrothermal stability of the catalyst are significantly improved by the hybrid crystal molecular sieve.

Process for the preparation of a catalyst and a catalyst comprising the use of more than one silica source is provided herein. Thus, in one embodiment, the invention provides a particulate FCC catalyst comprising about 5 to about 60 wt % one or more zeolites, about 15 to about 35 wt % quasicrystalline boehmite (QCB), about 0 to about 35 wt % microcrystalline boehmite (MCB), greater than about 0 to about 15 wt % silica from sodium stabilized basic colloidal silica, greater than about 0 to about 30 wt % silica from acidic colloidal silica or polysilicic acid, and the balance clay and the process for making the same. This process results in attrition resistant catalysts with a good accessibility.

Process for the preparation of a catalyst and a catalyst comprising the use of more than one silica source is provided herein. Thus, in one embodiment, the invention provides a particulate FCC catalyst comprising about 5 to about 60 wt % one or more zeolites, about 15 to about 35 wt % quasicrystalline boehmite (QCB), about 0 to about 35 wt % microcrystalline boehmite (MCB), greater than about 0 to about 15 wt % silica from sodium stabilized basic colloidal silica, greater than about 0 to about 30 wt % silica from acidic colloidal silica or polysilicic acid, and the balance clay and the process for making the same. This process results in attrition resistant catalysts with a good accessibility.

The invention provides a modified zeolite, a method of preparing the modified zeolite and a method of one cycle alkylating benzene in presence of one of an unmodified and modified zeolite catalyst. The modified zeolite catalyst includes zeolite with ratio of silica to alumina ranging between 5% to 95% of silica and 95% to 5% alumina, kaolinite and a binder, wherein the zeolite is modified with one or more metal oxides of Lanthanide-series of the Periodic Table. The method of alkylating benzene is one cycle process in presence of a catalyst that includes charging benzene and ethylene gas feedstock to an alkylation zone. Heated benzene and the ethylene gas feedstock are contacted in a fixed bed reactor in the alkylation zone. The catalyst for alkylating benzene is added in a catalyst zone of the fixed bed reactor.

The invention provides a modified zeolite, a method of preparing the modified zeolite and a method of one cycle alkylating benzene in presence of one of an unmodified and modified zeolite catalyst. The modified zeolite catalyst includes zeolite with ratio of silica to alumina ranging between 5% to 95% of silica and 95% to 5% alumina, kaolinite and a binder, wherein the zeolite is modified with one or more metal oxides of Lanthanide-series of the Periodic Table. The method of alkylating benzene is one cycle process in presence of a catalyst that includes charging benzene and ethylene gas feedstock to an alkylation zone. Heated benzene and the ethylene gas feedstock are contacted in a fixed bed reactor in the alkylation zone. The catalyst for alkylating benzene is added in a catalyst zone of the fixed bed reactor.

The present invention provides a method for producing a biofuel that allows an animal/vegetable fat/oil raw material containing a free fatty acid to react with a lower alcohol in the presence of a solid acid catalyst, in which the consumption of the lower alcohol is reduced and the free fatty acid and the lower alcohol are selectively esterified to reform the animal/vegetable fat/oil. In this method, as a solid acid catalyst is used a catalyst selected from an SiO.sub.2/Al.sub.2O.sub.3 solid acid catalyst, an SiO.sub.2/Al.sub.2O.sub.3 solid acid catalyst with aluminum being partially introduced into mesoporous silica, an Al.sub.2O.sub.3/B.sub.2O.sub.3 solid acid catalyst, and a sulfated zirconia solid acid catalyst, with a molar ratio of the free fatty acid and the lower alcohol of 1 to 6.

A catalyst for hydrocarbon catalytic cracking of the invention contains: a catalyst (a) containing faujasite-type zeolite (A) having a unit cell size in a range of 2.435 nm to 2.455 nm, a matrix component, and rare earths; and a catalyst (b) containing faujasite-type zeolite (B) having a unit cell size in a range of 2.445 nm to 2.462 nm, a matrix component, phosphorus, and magnesium.