B01J35/66

HEAVY HYDROCARBON HYDROPROCESSING CATALYST AND METHODS OF MAKING AND USING THEREOF
20240157344 · 2024-05-16 ·

The specification discloses a highly macroporous catalyst for hydroprocessing and hydroconversion of heavy hydrocarbon feedstocks. The high macroporosity catalyst incudes an inorganic oxide, molybdenum, and nickel components. It has a pore structure such that at least 18% of its total pore volume is in pores of a diameter greater than 5,000 angstroms and at least 25% of its total pore volume is in pores of a diameter greater than 1,000 angstroms. Preferably, the pore structure is bimodal. The catalyst is made by co-mulling the catalytic components with a high molecular weight polyacrylamide followed by forming the co-mulled mixture into a particle or an extrudate. The particle or extrudate is dried and calcined under controlled calcination temperature conditions to yield a calcined particle or extrudate of the high macroporosity catalyst composition.

Method for producing alcohol and catalyst for producing alcohol

A method and catalyst for producing an alcohol, which method includes supplying water and a C2-C5 olefin to a reactor and performing hydration in a gas phase using a solid acid catalyst. The solid acid catalyst is one in which a heteropolyacid or a salt thereof is supported on a silica carrier. The silica carrier is obtained by kneading a fumed silica obtained by a combustion method, a silica gel obtained by a gel method, and a colloidal silica obtained by a sol-gel method or a water glass method; molding the resulting kneaded product; and calcining the resulting molded body.

HIGH NANOPORE VOLUME HYDROTREATING CATALYST AND PROCESS
20240149250 · 2024-05-09 · ·

An improved hydrotreating catalyst and process for making a base oil product wherein the catalyst comprises a base extrudate that includes a high nanopore volume amorphous silica alumina (ASA) and an alumina. The catalyst and process generally involve the use of a high nanopore volume ASA/alumina based catalyst to produce hydrotreated dewaxed base oil products by contacting the catalyst with a hydrocarbon feedstock. The catalyst base extrudate advantageously comprises an amorphous silica alumina having a pore volume in the 11-20 nm pore diameter range of 0.2 to 0.9 cc/g and an alumina having, a pore volume in the 11-20 nm pore diameter range of 0.01 to 1.0 cc/g, with the base extrudate formed from the amorphous silica alumina and the alumina having a total pore volume in the 2-50 nm pore diameter range of 0.12 to 1.80 cc/g. The catalyst further comprises at least one modifier element from Groups 6 to 10 and Group 14 of the Periodic Table. The catalyst and process provide improved aromatics saturation.

FCC catalyst with enhanced mesoporosity, its preparation and use

Process for the preparation of a catalyst and a catalyst comprising enhanced mesoporosity is provided herein. Thus, in one embodiment, provided is a particulate FCC catalyst comprising 2 to 50 wt % of one or more ultra stabilized high SiO2/Al2O3 ratio large pore faujasite zeolite or a rare earth containing USY, 0 to 50 wt % of one or more rare-earth exchanged large pore faujasite zeolite, 0 to 30 wt % of small to medium pore size zeolites, 5 to 45 wt % quasi-crystalline boehmite 0 to 35 wt % microcrystalline boehmite, 0 to 25 wt % of a first silica, 2 to 30 wt % of a second silica, 0.1 to 10 wt % one or more rare earth components showiomg enhanced mesoporosity in the range of 6-40 nm, the numbering of the silica corresponding to their orders of introduction in the preparation process.

MWW-type zeolite with macroscale hollow structure

The present invention provides zeolite hollow spheres in which zeolite crystals grow to form a framework of macropore through a hydrothermal crystallization process using the hydrophilic surface of a carbon sphere as a hard template, wherein the zeolite framework is an ordered, porous crystalline zeolite material with a number of channels or pores interconnected, which has pore structures including mesopores and micropores. The zeolite hollow spheres of the present invention can be used for various purposes such as catalysts and adsorbents.

Aromatization Processes Using Both Fresh and Regenerated Catalysts, and Related Multi-Reactor Systems
20190249091 · 2019-08-15 ·

Multi-reactor systems with aromatization reactor vessels containing a catalyst with low surface area and pore volume, followed in series by aromatization reactor vessels containing a catalyst with high surface area and pore volume, are disclosed. Related reforming methods using the different aromatization catalysts also are described.

PREPARATION OF A ZSM-5-BASED CATALYST; USE IN ETHYLBENZENE DEALKYLATION PROCESS
20190232261 · 2019-08-01 ·

A process of preparing a catalyst composition which process comprises the steps of (a) treating ZSM-5 zeolite with an alkaline solution having a pH of at least (8) followed by ion exchange to obtain a treated zeolite, (b) extruding a mixture of the treated zeolite and binder and contacting the zeolite with a fluorocompound containing solution, (c) increasing the temperature of the extrudates obtained in step (b) to at least 200? C., and (d) combining the extrudates obtained in step (c) with one or more metals selected from the group consisting of Group (10) and (11) of the IUPAC Periodic Table of Elements and a process for the conversion of an aromatic hydrocarbons containing feedstock using a catalyst composition prepared by such process.

HETEROSTRUCTURED THIN-FILM CATALYSTS COMPRISING NANOCAVITIES
20190233955 · 2019-08-01 ·

A heterostructured catalyst includes a 2-dimensional (2D) array of titanium including nanocavities that are all directly attached to a substrate. Each of the titanium including nanocavities have a pore with a nanopore size and a wall with a nanowall thickness. The titanium including nanocavities can be titania nanocavities with a metal layer or a metal compound layer on the titania nanocavities including inside the pores, or the titanium including nanocavities can include SrTiO.sub.3 or consist of SrTiO.sub.3, each with a surface layer of reduced SrTiO.sub.3.

Process for preparing a mesoporized catalyst, catalyst thus obtained and use thereof in a catalytic process

The invention relates to a process for preparing a catalyst comprising a mesoporized zeolite, comprising the steps of: preparation of a protonic mesoporized zeolite, which contains at least one network of micropores and at least one network of mesopores, and treatment in a gas or liquid phase containing ammonia or ammonium ions. The invention also related to the obtained catalyst and the use of this catalyst in hydroconversion processes.

Catalytic composition and process using it for the alkylation of aromatic hydrocarbons with alcohols, or mixtures of alcohols and olefins

The invention relates to a new catalytic composition for the alkylation of aromatic compounds with alcohols, or mixtures of alcohols and corresponding olefins, wherein said composition comprises a zeolite of the MTW type and is characterized in that it contains one or more alkaline metals in a total quantity which is less than or equal to 0.02% by weight. The use of said catalyst in the alkylation of aromatic compounds with alcohols, in particular benzene with isopropanol or ethanol, allows the formation, as by-product, of the aldehyde or ketone corresponding to the alcohol used, to be minimized: the formation of reaction by-products of said aldehydes or ketones having a boiling point very close to that of polyalkylation products, is therefore significantly reduced. This provides a considerable advantage in the subsequent transalkylation step for the recovery of said polyalkylates by transformation into the corresponding monoalkylates.