Provided herein are catalyst supports, catalyst systems, and methods for making catalyst supports, catalyst systems, and performing chemical reactions with the catalyst systems. The catalyst supports include a zeolite and a binder including non-sodium counterions, such as ammonium counterions and/or potassium counterions. The catalyst systems include the catalyst supports and a catalytic material. The catalyst systems may be used to perform chemical reactions, including reactions of one or more hydrocarbons.

Metal substrates suitable for use as catalyst supports for catalytic converters are disclosed, as well as methods of making such substrates. A coating of boehmite particles in aqueous suspension is applied to the metal substrate and calcined. Any further desired washcoats can then be applied to the resulting calcined boehmite-coated metal substrate. One exemplary metal for use as a substrate is stainless steel.

A honeycomb structure comprising: a honeycomb structure body that includes a plurality of porous partition walls and intersection parts, and a catalyst layer, wherein the porosity of the partition wall is 20 to 70%, the average pore diameter of the pores in the partition wall is 1 to 60 μm, a plurality of the partition walls includes a notched partition wall having a recessed part in which at least one end is notched, the ratio of the notched partition wall in the partition walls is 1 to 100%, the recessed part of the notched partition wall has a depth of 10 to 200% of the standard length, and the recessed part of the notched partition wall is a part having a width of 33 to 100% of the standard width.

Novel transition element-embedded carbon materials and methods for forming the same. The embedded transition elements can be oxides or hydroxides and may include a transition metal. In some cases the transition element-embedded materials are catalytic material suitable for use in a variety of catalytic systems. According to one specific example, the transition element that is embedded is a niobia species.

Catalyst systems and methods for making and using the same. A method for making a catalyst support includes forming a mixture of a support material and a fluoride donor. The mixture is added to a fluidized bed reactor. The mixture is fluidized to form a fluidized bed while maintaining a ratio of a pressure drop across a distributor plate to a pressure drop across the fluidized bed of greater than about 7%. The mixture is calcined to decompose the fluoride donor, forming a fluorinated support.

An autothermal reforming catalytic structure for generating hydrogen gas from liquid hydrocarbons, steam and an oxygen source. The autothermal reforming catalytic structure includes a support structure and nanosized mixed metal oxide particles dispersed homogenously throughout the support structure.

A catalyst comprising particles of iridium oxide and a metal oxide (M oxide), wherein the metal oxide is selected from the group consisting of a Group 4 metal oxide, a Group 5 metal oxide, a Group 7 metal oxide and antimony oxide, wherein the catalyst is prepared by subjecting a precursor mixture to flame spray pyrolysis, wherein the precursor mixture comprises a solvent, an iridium oxide precursor and a metal oxide precursor is disclosed. The catalyst has particular use in catalysing the oxygen evolution reaction.

A process for producing a ceramic catalyst involves the steps of: a) providing functional particles having a catalytically inactive pore former as a support surrounded by a layer of a catalytically active material, b) processing the functional particles with inorganic particles to form a catalytic composition, c) treating the catalytic composition thermally to form a ceramic catalyst, wherein the ceramic catalyst comprises at least porous catalytically inactive cells which are formed by the pore formers in the functional particles, which are embedded in a matrix comprising the inorganic particles, which form a porous structure and which are at least partly surrounded by an active interface layer comprising the catalytically active material of the layer of the functional particles.

An SCR catalyst produced in by this method has an improved NO.sub.x conversion rate compared to a conventionally produced SCR catalyst.

A nanomaterial catalyst comprising a partially crystalline porous magnesium silicate support and gold nanoparticles, the catalyst being useful for oxidative cracking of hydrocarbons, specifically the production of light olefins from propane. Methods of producing the nanomaterial catalyst as well as a method of oxidative cracking of a hydrocarbon to produce light olefins are provided.

Disclosed are a Fischer-Tropsch synthesis catalyst, a preparation method therefor and use thereof in a Fischer-Tropsch synthesis reaction. Wherein the catalyst comprises: an active component, being at least one selected from VIIIB transition metals; an optional auxiliary metal; and a nitride carrier having a high specific surface area. The catalyst is characterized in that the active metal is supported on the nitride carrier having the high specific surface, such that the active component in the catalyst is highly dispersed. The catalyst has a high hydrothermal stability, an excellent mechanical wear resistance, a high Fischer-Tropsch synthesis activity and an excellent high-temperature stability.