This invention relates to a robotic device 10.1, 10.2 and method for handling catalyst material 106, 206 in a reactor 100 by removing spent catalyst from the reactor and/or loading the reactor with fresh catalyst without an operator having to enter an interior of the reactor which increases operator safety. The robotic device includes a body 12, which is configured to engage a flange 104 of the reactor, and a handling arm which is configured for use both as a cleaning arm 18 and a loading arm 218. The handling arm is connected to the body and is angularly and longitudinally displaceable relative to the body. The handling arm has a segment which is telescopically extendible/retractable relative to the body. When used as a cleaning arm, the arm receives a vacuum line for removing catalyst. When used as a loading arm, a telescopic loading sleeve is connected to the segment.

A system including a dump tank to receive a reactor product comprising a polymer and hydrocarbons, including liquid hydrocarbons, the dump tank including a vessel with a reactor product inlet, a motive gas inlet, a purge gas inlet, gas outlet(s), and a fluid outlet, the motive gas inlet for introducing a motive gas into the vessel, the purge gas inlet for introducing a purge gas into the vessel, the one or more gas outlets located at a top of the vessel and the fluid outlet located at a bottom of the vessel and fluidly connected with a dump tank fluid outlet line having a dump tank outlet valve to control flow of fluid out of the dump tank via the fluid outlet; and a strainer fluidly connected with the dump tank fluid outlet line to allow passage of liquid hydrocarbons therethrough into a hydrocarbon outlet line.

An air lance for removing pellets from tubes includes a conduit body having an inlet end and a bottommost discharge opening, and a poker fixed relative to the conduit body and projecting beyond the bottommost discharge opening to serve as a spacer and poker; wherein a rigid member extends along said conduit body, such that that a hammering force applied to said rigid member where it extends outside of the tube will be transmitted through said rigid member to said poker for dislodging and breaking pellets.

Apparatuses and processes that produce multimodal polyolefins, and in particular, polyethylene resins, are disclosed herein. This is accomplished by using two reactors in series, where one of the reactors is a multi-zone circulating reactor that can circulate polyolefin particles through two polymerization zones optionally having two different flow regimes so that the final multimodal polyolefin has improved product properties and improved product homogeneity.

The present invention relates to a fluidized bed reactor comprising a reaction chamber for particulate matter, the reaction chamber having at least one particulate matter inlet (3) for the particulate matter and at least one primary particulate matter outlet for the particulate matter, and a fluidizing grate having multiple openings for an operating fluid to fluidize particulate matter above the fluidizing grate.

A device for rapidly preparing β-Si3N4 by gas-solid reaction and a method thereof, and relates to the technical field of recycling and reuse of waste fine silicon powder. The bottom of a stock bin communicates with a first opening and closing passage, a first connection passage, and the top of a first transitional bin; the bottom of the first transitional bin communicates with the first opening and closing passage, a second connection passage, and the top of a reaction bin; the bottom of the reaction bin communicates with a second opening and closing passage, the first connection passage, and the top of a second transitional bin; the bottom of the second transitional bin communicates with the top of a conveying passage through the first opening and closing passage; a material outlet of the conveying bin communicates with the collection bin.

A process for recovering catalyst from a fluidized catalytic reactor effluent is disclosed comprising reacting a reactant stream by contact with a stream of fluidized catalyst to provide a vaporous reactor effluent stream comprising catalyst and products. The vaporous reactor effluent stream is contacted with a liquid coolant stream to cool it and transfer the catalyst into the liquid coolant stream. A catalyst lean vaporous reactor effluent stream is separated from a catalyst rich liquid coolant stream. A return catalyst stream is separated from the catalyst rich liquid coolant stream to provide a catalyst lean liquid coolant stream, and the return catalyst stream is transported back to said reacting step.

A system including a dump tank to receive a reactor product comprising a polymer and hydrocarbons, including liquid hydrocarbons, the dump tank including a vessel with a reactor product inlet, a motive gas inlet, a purge gas inlet, gas outlet(s), and a fluid outlet, the motive gas inlet for introducing a motive gas into the vessel, the purge gas inlet for introducing a purge gas into the vessel, the one or more gas outlets located at a top of the vessel and the fluid outlet located at a bottom of the vessel and fluidly connected with a dump tank fluid outlet line having a dump tank outlet valve to control flow of fluid out of the dump tank via the fluid outlet; and a strainer fluidly connected with the dump tank fluid outlet line to allow passage of liquid hydrocarbons therethrough into a hydrocarbon outlet line.

A cyclic metals deactivation system unit for the production of equilibrium catalyst materials including a cracker vessel configured for cracking and stripping a catalyst material; and a regenerator vessel in fluid communication with the cracker vessel, the regenerator vessel configured for regeneration and steam deactivation of the catalyst material.

In an FCC apparatus in which swirl arms are used to discharge gas and catalyst from a riser, the swirling movement of the catalyst particles is inhibited while impeding the catalyst particles and gaseous products from exiting the disengaging chamber and entering a reactor annulus. The catalyst particles and gaseous products pass through a tunnel comprising a vertical wall to enter the reactor annulus. The vertical wall presents a face that is opposed to the angular direction in which the catalyst particles and gaseous products swirl. A baffle may be located at the intersection between the reactor annulus and the disengaging chamber to deflect catalyst laterally in a stripping section after exiting the reactor annulus. The baffle may be equipped with openings to fluidize the large proportion of catalyst passing over this region to effectively pre-strip this catalyst before it enters a stripping section.