B01J2208/00769

RISER REACTOR SYSTEM
20220298426 · 2022-09-22 ·

A reactor and a process for fluid catalytic cracking (FCC) a hydrocarbon feed in the riser-reactor, the process including injecting the hydrocarbon feed into an evaporation zone of the riser-reactor, injecting a first catalyst into the evaporation zone, wherein the first catalyst mixes with the hydrocarbon feed to generate a hydrocarbons stream in the evaporation zone, and wherein the temperature in the evaporation zone is less than 625° C., and passing the hydrocarbons stream from the evaporation zone into a cracking zone of the riser-reactor to generate a cracked product in the cracking zone.

Loading System For Loading A Reactor With Bulk Material, Which System Can Be Disassembled And Dismantled
20220258116 · 2022-08-18 ·

A dismountable and dismantlable loading system for loading a reactor with bulk material, is described. The dismantlable rail system with a multiplicity of rail segments can be connected to one another to form a self-contained rail system, wherein the individual rail segments have the ability to connect the rail segments to one another. Also provided is at least one rail vehicle for operation on the rail system, having a holding device for containers for receiving the bulk material, and at least one filling station for receiving the bulk material, having a hose present in the floor of the filling station for transporting the bulk material into various areas of the reactor.

Remote pressure sensing for polymer reactor control

The present disclosure relates to methods for controlling gas phase polymerization reactors. A method for controlling a fluidized bed reactor can include forming a fluidized bed in a reactor followed by discharge of polymer product from the reactor to a product discharge tank. The polymer product can then be discharged from the product discharge tank to a blow tank and the pressure of the blow tank is measured. The pressure measured in the blow tank can then be used to control the reactor by changing one or more reactor operating inputs based on the measured blow tank pressure.

Process for providing a homogenous slurry containing particles
11400427 · 2022-08-02 · ·

The present invention is concerned with a process for providing a homogeneous particle-containing slurry comprising the steps of: (a) providing a vessel comprising at least one impeller rotating around a vertical axis of the vessel, wherein a rotational speed n.sub.1 of the at least one impeller is higher than n.sub.min according to equation (1), the vessel further comprising an inlet and an outlet; (b) introducing a particle-containing slurry into the vessel or introducing components forming the particle-containing slurry into the vessel; (c) rotating the at least one impeller at least around the vertical axis for homogenizing and/or maintaining a homogeneous particle distribution within the slurry; (d) withdrawing the homogeneous particle-containing slurry via the outlet; (e) reducing the rotational speed n.sub.1 of the at least one impeller to a reduced rotational speed n.sub.red, whereas n.sub.red is lower than n.sub.1 and higher or equal gas inlet than n.sub.min according to equation (1): n min = Sv 0.1 D p 0.2 ( g Δ ρ ρ f ) 0.45 B 0.13 D a 0.85 . ( 1 )

Chemical processing utilizing hydrogen containing supplemental fuel for catalyst processing

A method for processing a chemical stream includes contacting a feed stream with a catalyst in a reactor portion of a reactor system that includes a reactor portion and a catalyst processing portion. The catalyst includes platinum, gallium, or both and contacting the feed stream with the catalyst causes a reaction which forms an effluent stream. The method includes separating the effluent stream from the catalyst, passing the catalyst to the catalyst processing portion, and processing the catalyst in the catalyst processing portion. Processing the catalyst includes passing the catalyst to a combustor, combusting a supplemental fuel in the combustor to heat the catalyst, treating the heated catalyst with an oxygen-containing gas to produce a reactivated catalyst, and passing the reactivated catalyst from the catalyst processing portion to the reactor portion. The supplemental fuel may include a molar ratio of hydrogen to other combustible fuels of at least 1:1.

Fluidized bed reactors for post-processing powdered carbon

A system for post-processing carbon powders includes a fluidized-bed reactor having an interior containing a fluidized-bed region. The system may include a gas feed source, a gas inlet value, a gas-solid separator, and an energy source coupled to the fluidized-bed reactor. Carbon nano-particulates may be loaded, in powder form, into the fluidized-bed region prior to operation. The gas feed source may output a gas-phase mixture into the interior of the fluidized-bed reactor, and the energy source may electromagnetically excite the gas-phase mixture and generate a plasma-phase mixture formed in a plasma region positioned adjacent to or within the interior of the fluidized-bed reactor. The energy source may be positioned at one or more positions relative to the gas inlet valve.

Bulk catalyst withdrawal system and methods for the use thereof
11298671 · 2022-04-12 · ·

A method for processing a chemical stream includes contacting a feed stream with a catalyst in a reactor portion of a reactor system causing a reaction which forms a product stream. The method includes separating the product stream from the catalyst, passing the catalyst to a catalyst processing portion of the reactor system, processing the catalyst in the catalyst processing portion, and passing a portion of the catalyst from the catalyst processing portion of the reactor system into a catalyst withdrawal system that includes a catalyst withdrawal vessel and a transfer line coupling the catalyst withdrawal vessel to the catalyst processing portion. Each of the catalyst withdrawal vessel and the transfer line include an outer metallic shell and an inner refractory lining. The method further includes cooling the catalyst in the catalyst withdrawal vessel from greater than or equal to 680° C. to less than or equal to 350° C.

MEASUREMENT APPARATUS FOR MEASURING AXIAL TEMPERATURE PROFILES IN A REACTOR TUBE
20220097015 · 2022-03-31 ·

Described herein are a measurement apparatus for measuring axial temperature profiles in a reactor tube, a connecting piece for connecting the reactor tube to a feed pipe configured as a thermal stress compensator for a reaction input stream and for lateral introduction of a multipoint thermocouple into the reactor tube, the use of the connecting piece/measurement apparatus for measuring axial temperature profiles in a reformer tube for steam reforming of hydrocarbons and a process for installing the measurement apparatus.

PROCESS AND DEVICE FOR CONTINUOUS FLOW SIDE-CHAIN ALKYLATION

A process and a device for continuous flow side-chain alkylation which relate to the technical field of organic synthesis. In this process and the device for continuous flow side-chain alkylation, an ibuprofen raw material is prepared with alkylbenzene as a raw material. This raw material alkylbenzene is easily available and has a low cost, and is suitable for scale-up production. Moreover, an entire preparation process adopts continuous chemical synthesis, and a reaction time of each stage can be precisely controlled, which is beneficial to control a total reaction time and reduce an amount of impurities produced. In this way, a purity and a yield of the ibuprofen raw material are improved. In summary, a continuous synthesis method for side-chain alkylation of alkylbenzene provided by the present disclosure shows a low cost and a high yield.

Catalyst loading and unloading system for chemical reactors
11235302 · 2022-02-01 · ·

A catalyst loading and unloading system for chemical reactors has an extendable catalyst transfer tube that is fed by a catalyst hopper and controlled by a tube displacement mechanism; more particularly, by a winch mechanism. As the reactor chamber fills with catalyst, a lower end of the extendable catalyst transfer tube is displaced upward by the tube displacement mechanism to correspond with the rising height of the catalyst bed within the chamber. The extendable catalyst transfer tube may further be used to vacuum old catalyst out of the reactor chamber.