The invention relates to a process for combined ethylbenzene reforming and xylene isomerisation comprising contacting a hydrocarbon feedstock containing ethylbenzene and xylene with a catalyst comprising a catalyst carrier and one or more metal(s) supported on the catalyst carrier, wherein the catalyst carrier is an extrudate comprising (i) a ZSM-48 and/or EU-2 type zeolite and (ii) an alumina binder, the extrudate having a shape with a C/A value of at least 3, where C is the circumference of the extrudate and A is the cross-sectional area of the extrudate. The metal may be platinum and the alumina may be a wide-pore alumina. The process displays high conversion rates whilst maintaining low levels of side-product formation.

A process is disclosed for producing distillate range hydrocarbons using MTW and/or SSZ-41x catalysts.

A catalyst manufacturing method includes: preparing UZM-35 zeolite; manufacturing ion-containing UZM-35 zeolite by substituting ions in a structure of the UZM-35 zeolite; and manufacturing metal-containing UZM-35 zeolite by exchanging copper (Cu) ions or iron (Fe) ions in a structure of the ion-containing UZM-35 zeolite.

Improved alkylation catalysts, alkylation methods, and methods of making alkylation catalysts are described. The alkylation method comprises reaction over a solid acid, zeolite-based catalyst and can be conducted for relatively long periods at steady state conditions. The alkylation catalyst comprises a crystalline zeolite structure, a Si/Al molar ratio of 20 or less, less than 0.5 weight percent alkali metals, and further having a characteristic catalyst life property. Some catalysts may contain rare earth elements in the range of 10 to 35 wt %. One method of making a catalyst includes a calcination step following exchange of the rare earth element(s) conducted at a temperature of at least 575° C. to stabilize the resulting structure followed by an deammoniation treatment. An improved method of deammoniation uses low temperature oxidation.

Catalysts and method of preparing the catalysts are disclosed. One of the catalysts includes a zeolite support, a Group VIII metal on the zeolite support, and at least two halides bound to the zeolite support, to the Group VIII metal, or to both, and can have an average crush strength greater than 11.25 lb based on at least two samples of pellets of the catalyst measured in accordance with ASTM D4179.

A process for reducing haze in a heavy base oil includes: obtaining a first effluent oil by contacting a hydrocarbon feedstock with a first catalyst including a zeolite of the ZSM-12 family; and obtaining a second effluent oil by contacting the first effluent oil with a second catalyst including a zeolite of the ZSM-48 family. A hydroisomerization catalyst system having reduced haze includes: a first catalytic region having a first catalyst disposed therein, the first catalyst including a zeolite of the ZSM-12 family; and a second catalytic region having a second catalyst disposed therein, the second catalyst including a zeolite of the ZSM-48 family. The first catalytic region is disposed upstream of the second catalytic region.

Described are fluid catalytic cracking (FCC) compositions, methods of manufacture and use. FCC catalyst compositions comprise particles first particle type comprising one or more boron oxide components and a first matrix component and a second particle type having a composition different from the first particle type, the second particle type comprising a second matrix component, a phosphorus component and 20% to 95% by weight of a zeolite component. The FCC catalyst compositions can be used to crack hydrocarbon feeds, particularly resid feeds containing high V and Ni, resulting in lower hydrogen and coke yields.

According to one or more embodiments described, a zeolite supported catalyst may be synthesized by a process that includes combining a colloidal mixture with a metal oxide support material to form a support precursor material, processing the support precursor material to form a support material, and impregnating the support material with one or more metals to form the zeolite supported catalyst. The colloidal mixture may include nano-sized zeolite crystals, and the nano-sized zeolite crystals may have an average size of less than 100 nm.

Provided are zeolite catalysts that allow reactions to proceed at temperatures as low as possible when lower olefins are produced from hydrocarbon feedstocks with low boiling points such as light naphtha, make it possible to make propylene yield higher than ethylene yield in the production of lower olefins, and have long lifetime. The zeolite catalysts are used in the production of lower olefins from hydrocarbon feedstocks with low boiling points such as light naphtha. The zeolite catalysts are MFI-type crystalline aluminosilicates containing iron atoms and have molar ratios of iron atoms to total moles of iron atoms and aluminum atoms in the range from 0.4 to 0.7. The use of the zeolite catalysts make it possible to increase propylene yield, to lower reaction temperatures, and to extend catalyst lifetime.

The invention relates to a process for combined ethylbenzene reforming and xylene isomerisation comprising contacting a hydrocarbon feedstock containing ethylbenzene and xylene with a catalyst comprising a catalyst carrier and one or more metal(s) supported on the catalyst carrier, wherein the catalyst carrier is an extrudate comprising (i) a ZSM-48 and/or EU-2 type zeolite and (ii) an alumina binder, the extrudate having a shape with a C/A value of at least 3, where C is the circumference of the extrudate and A is the cross-sectional area of the extrudate. The metal may be platinum and the alumina may be a wide-pore alumina. The process displays high conversion rates whilst maintaining low levels of side-product formation.