The present invention provides a catalyst for aromatization of a long-carbon chain alkane and a preparation method thereof. In the present invention, a molecular sieve containing a BEA structure is taken as an active component and mixed with a carrier, and then the mixture is formed, dried and calcined to obtain the catalyst for aromatization of a long-carbon chain alkane. The active component is prepared by taking a Naβ molecular sieve as a raw material and modifying through the following steps of: first obtaining an Hβ molecular sieve through ammonium ion-exchange, and then conducting dealumination and silicon insertion treatment of the Hβ molecular sieve through first hydrothermal treatment; forming a mesoporous structure in a molecular sieve framework through second hydrothermal treatment; reducing the acidity of the catalyst by potassium ion exchange, and finally using metal modification to improve the capability of the catalyst for catalyzing the aromatization of the long-carbon chain alkane and enhancing the toluene selectivity. The catalyst provided by the present invention shows high stability in the aromatization of the long-chain alkane and has a service life up to 170 h or above and aromatic hydrocarbon selectivity up to 80%, and the selectivity to toluene in aromatic hydrocarbon products can reach 85.5%.

Improved alkylation catalysts, alkylation methods, and methods of making alkylation catalysts are described. The alkylation method comprises reaction over a solid acid, zeolite-based catalyst and can be conducted for relatively long periods at steady state conditions. The alkylation catalyst comprises a crystalline zeolite structure, a Si/Al molar ratio of 20 or less, less than 0.5 weight percent alkali metals, and further having a characteristic catalyst life property. Some catalysts may contain rare earth elements in the range of 10 to 35 wt %. One method of making a catalyst includes a calcination step following exchange of the rare earth element(s) conducted at a temperature of at least 575° C. to stabilize the resulting structure followed by an deammoniation treatment. An improved method of deammoniation uses low temperature oxidation.

Disclosed herein are modified zeolites and methods for making modified zeolites. In one or more embodiments disclosed herein, a modified zeolite may include a microporous framework including a plurality of micropores having diameters of less than or equal to 2 nm. The microporous framework may include at least silicon atoms and oxygen atoms. The modified zeolite may further include organometallic moieties each bonded to a nitrogen atom of a secondary amine functional group including a nitrogen atom and a hydrogen atom. The organometallic moieties may include a zirconium atom that is bonded to the nitrogen atom of the secondary amine functional group. The nitrogen atom of the secondary amine function group may bridge the zirconium atom of the organometallic moiety and a silicon atom of the microporous framework.

A process of making an aromatization catalyst comprising: (a) mixing a zeolite, a binder, and water to form a mixture; (b) extruding the mixture to form a green extrudate; (c) drying the green extrudate to form a dried green extrudate; (d) calcining the dried green extrudate to form a support, wherein calcining the dried green extrudate is the only calcination step in the process; (e) washing the support to form a washed support; (f) drying the washed support to form a dried washed support; (g) impregnating the dried washed support with a Group 8-10 transition metal compound and at least one halide-containing compound to form a metalized-halided material; and (h) vacuum drying the metalized-halided material to form a dried metalized-halided material which is the aromatization catalyst.

The present invention provides a catalyst for aromatization of a long-carbon chain alkane and a preparation method thereof. In the present invention, a molecular sieve containing a BEA structure is taken as an active component and mixed with a carrier, and then the mixture is formed, dried and calcined to obtain the catalyst for aromatization of a long-carbon chain alkane. The active component is prepared by taking a Naβ molecular sieve as a raw material and modifying through the following steps of: first obtaining an Hβ molecular sieve through ammonium ion-exchange, and then conducting dealumination and silicon insertion treatment of the Hβ molecular sieve through first hydrothermal treatment; forming a mesoporous structure in a molecular sieve framework through second hydrothermal treatment; reducing the acidity of the catalyst by potassium ion exchange, and finally using metal modification to improve the capability of the catalyst for catalyzing the aromatization of the long-carbon chain alkane and enhancing the toluene selectivity. The catalyst provided by the present invention shows high stability in the aromatization of the long-chain alkane and has a service life up to 170 h or above and aromatic hydrocarbon selectivity up to 80%, and the selectivity to toluene in aromatic hydrocarbon products can reach 85.5%.

Disclosed is an in-situ preparation method for a catalyst for Reaction I: methanol and/or dimethyl ether with toluene are used to prepare light olefins and co-produce para-xylene and/or Reaction II: methanol and/or dimethyl ether with benzene are used to prepare at least one of toluene, para-xylene and light olefins, comprising: contacting at least one of a phosphorus reagent, a silylation reagent and water vapor with a molecular sieve in a reactor to prepare, in situ, the catalyst for the Reaction I and/or the Reaction II, wherein the reactor is a reactor of the Reaction I and/or the Reaction II. By directly preparing a catalyst in a reaction system, the entire chemical production process is simplified, the catalyst preparation and transfer steps are saved, and the operation thereof is easy. The catalyst prepared in situ can be directly used for in situ reactions.

A method for making a functional structural body includes a skeletal body of a porous structure composed of a zeolite-type compound, and at least one type of metallic nanoparticles present in the skeletal body, the skeletal body having channels connecting with each other, the metallic nanoparticles being present at least in the channels of the skeletal body.

A phosphorus- and metal-containing core-shell molecular sieve has a core composed of a ZSM-5 molecular sieve, and a shell composed of a β molecular sieve. The phosphorus- and metal-containing core-shell molecular sieve has a phosphorus content, calculated as P.sub.2O.sub.5, of 1-10 wt %, and a metal content, calculated as metal oxide, of 0.1-10 wt %, based on the dry weight of the phosphorus- and metal-containing core-shell molecular sieve. It shows an .sup.27Al MAS NMR with a ratio of the area of a resonance signal peak at a chemical shift of 39±3 ppm to the area of a resonance signal peak at a chemical shift of 54±3 ppm of 0.01-∞:1.

To provide a structured catalyst for catalytic cracking or hydrodesulfurization that suppresses decline in catalytic activity, achieves efficient catalytic cracking, and allows simple and stable obtaining of a substance to be modified. The structured catalyst for catalytic cracking or hydrodesulfurization (1) includes a support (10) of a porous structure composed of a zeolite-type compound and at least one type of metal oxide nanoparticles (20) present in the support (10), in which the support (10) has channels (11) that connect with each other, the metal oxide nanoparticles (20) are present at least in the channels (11) of the support (10), and the metal oxide nanoparticles (20) are composed of a material containing any one or two more of the oxides of Fe, Al, Zn, Zr, Cu, Co, Ni, Ce, Nb, Ti, Mo, V, Cr, Pd, and Ru.

Disclosed herein are modified zeolites and methods for making modified zeolites. In one or more embodiments disclosed herein, a modified zeolite may include a microporous framework including a plurality of micropores having diameters of less than or equal to 2 nm. The microporous framework may include at least silicon atoms and oxygen atoms. The modified zeolite may further include organometallic moieties each bonded to bridging oxygen atoms. The organometallic moieties may include a platinum atom. The platinum atom may be bonded to a bridging oxygen atom, and the bridging oxygen atom may bridge the platinum atom of the organometallic moiety and a silicon atom of the microporous framework.