This invention describes methods of alkylating isobutane which include a catalytic reaction system comprising a crystalline zeolite catalyst and a rare earth-modified molecular sieve adsorbent (RE—MSA). The crystalline zeolite catalyst comprises sodalite cages and supercages, a Si/Al molar ratio of 20 or less, less than 0.5 weight percent alkali metals; and up to 5 wt% of Pt, Pd and or Ni, and acid-site density (including both Lewis and Brønsted acid sites) of at least 100 .Math.mole/gm. The RE-modified molecular sieve adsorbent (Re—MSA) comprising sodalite cages and supercages, a Si/Al molar ratio of 20 or less, less than 1 wt% of alkali metals, RE (rare earth elements) in the range of 10 to 30 wt% and transition metals selected from groups 9-11 in the range from 2 wt% to 10 wt; and acid-site density of no more than 30 .Math.mole/gm. The invention also includes methods of making RE—MSA.

Disclosed are a catalyst and a preparation method therefor, the catalyst being able to maintain a high production yield of C8 aromatic hydrocarbons in the process of converting a feedstock containing alkyl aromatics to C8 aromatic hydrocarbons such as mixed xylene through disproportionation/transalkylation/dealkylation while reducing a content of ethylbenzene in the products.

Catalyst composition which comprises a first zeolite having a BEA* framework type and a second zeolite having a MOR framework type and a mesopore surface area of greater than 30 m.sup.2/g is disclosed. These catalyst compositions are used to remove catalyst poisons from untreated feed streams having one or more impurities which cause deactivation of the downstream catalysts employed in hydrocarbon conversion processes, such as those that produce mono-alkylated aromatic compounds.

This invention relates to an additive capable of increasing the gasoline octane (by 2-3 units) with minimum loss of gasoline. More specifically, the present invention discloses a fluid catalytic cracking additive composition capable of enhancing gasoline octane, said composition comprising 5-50 wt. % zeolite component, 0-15 wt % alumina, 5-20 wt % colloidal silica, 10-60 wt % kaolin clay, 5-15 wt % phosphate, and 0.1 to 5.0 wt. % of bivalent metal selected from Group-IIA or Group-IB, wherein the zeolite component comprises of medium pore pentasil zeolite in an amount of 1 to 50 wt. % and said zeolite consists of one or more MFI topology zeolite having SiO.sub.2/Al.sub.2O.sub.3 mole ratio in the range of 10-280. The present invention also discloses a process for preparation of the additive.

A catalyst for dehydrogenation of hydrocarbons includes a support including zirconium oxide and Linde type L zeolite (L-zeolite). A concentration of the zirconium oxide in the catalyst is in a range of from 0.1 weight percent (wt. %) to 20 wt. %. The catalyst includes from 5 wt. % to 15 wt. % of an alkali metal or alkaline earth metal. The catalyst includes from 0.1 wt. % to 10 wt. % of tin. The catalyst includes from 0.1 wt. % to 8 wt. % of a platinum group metal. The alkali metal or alkaline earth metal, tin, and platinum group metal are disposed on the support.

A method of enriching nano-bentonite from a raw bentonite composition comprises the steps of mixing the raw bentonite composition with water to produce a bentonite solution, increasing the temperature of the bentonite solution to produce a warm bentonite solution, mixing the warm bentonite solution at a mixing rate to produce a colloidal solution, filtering the colloidal solution with a micro-sieve to produce a filtered colloidal solution, centrifuging the filtered colloidal solution at a centrifuge rate for a centrifuge time to produce a separated colloidal solution, wherein the nano-sized impurities are selected from the group consisting of quartz, feldspar, cristbalite, calcite, iron oxides, magnetite, calcium carbonate, and combinations of the same, and drying the separated colloidal solution to remove water to produce the nano-bentonite.

In a process for the catalytic alkylation of an olefin with an isoparaffi, an olefin-containing feed is contacted with an isoparaffin-containing feed under alkylation conditions in the presence of a solid acid catalyst comprising a crystalline microporous material of at least one of the MWW and MOR framework types, wherein the solid acid catalyst is substantially free of amorphous alumina.

A process for the catalytic alkylation of an olefin with an isoparaffin comprises contacting an olefin-containing feed with an isoparaffin-containing feed under alkylation conditions in a reaction zone containing a fixed bed of a solid acid catalyst comprising a crystalline microporous material of the MWW framework type, wherein the reaction zone contains at least 100 kg of the catalyst and the catalyst has a cycle length of at least 150 days.

In a process for isoparaffin-olefin alkylation, a feed comprising at least one olefin and at least one isoparaffin is contacted under alkylation conditions in the presence of a solid acid catalyst comprising a crystalline microporous material of the MWW framework type to produce an alkylated product. The alkylated product comprises a C.sub.8− fraction, which is useful as a gasoline blending stock, and a C.sub.9+ fraction, which is separated from the alkylated product and at least partially recycled to the alkylation step.

A process for the catalytic alkylation of an olefin with an isoparaffin is described in which a feed comprising at least one olefin and at least one isoparaffin is contacted with a solid acid catalyst under alkylation conditions effective for reaction between the olefin and the isoparaffin to produce an alkylated product. The solid acid catalyst comprises a crystalline microporous material of the MWW framework type, the feed comprises at least one C.sub.5+ olefin and/or at least one C.sub.5+ isoparaffin and the alkylated product comprises at least 20% wt % of C.sub.10+ branched paraffins.