The present disclosure relates to metal oxide catalyst materials useful, for example, in the ammoxidation of propylene or isobutylene, processes for making them, and processes for making acrylonitrile and methacrylonitrile using such catalyst materials. In certain aspects, a catalyst material is a fused composite of a metal oxide catalyst and nanoparticulate silica, the nanoparticulate silica comprising in the range of about 40 wt % to about 80 wt % of silica having a particle size in the range of 10 nm to 35 nm, and in the range of about 20 wt % to about 60 wt % of silica having a particle size in the range of 36 nm to 80 nm. The metal oxide catalyst can be, for example, a molybdenum-containing mixed metal oxide catalyst.

A method for producing a conjugated diolefin is configured as follows. A monoolefin having four or more carbon atoms is fed from a plurality of monoolefin feed nozzles. In addition, at least 50% or more of a total amount of an oxygen-containing gas is fed from an oxygen-containing gas feed nozzle located at a bottom of a fluidized bed reactor. Furthermore, the plurality of monoolefin feed nozzles at n places located at heights a1, a2, . . . , and an from the oxygen-containing gas feed nozzle, respectively, feed the monoolefin having four or more carbon atoms at ratios of b1, b2, . . . , bn (b1+b2+ . . . +bn=1), respectively. Furthermore, a weighted mean value represented by the following formula is 100 mm or greater:
weighted mean value=a1*b1+a2*b2+ . . . +an*bn.

A method for producing a conjugated diolefin is configured as follows. A monoolefin having four or more carbon atoms is fed from a plurality of monoolefin feed nozzles. In addition, at least 50% or more of a total amount of an oxygen-containing gas is fed from an oxygen-containing gas feed nozzle located at a bottom of a fluidized bed reactor. Furthermore, the plurality of monoolefin feed nozzles at n places located at heights a1, a2, . . . , and an from the oxygen-containing gas feed nozzle, respectively, feed the monoolefin having four or more carbon atoms at ratios of b1, b2, . . . , bn (b1+b2+ . . . +bn=1), respectively. Furthermore, a weighted mean value represented by the following formula is 100 mm or greater:
weighted mean value=a1*b1+a2*b2+ . . . +an*bn.

A catalyst composition includes a metal catalyst dispersed in a molten eutectic mixture of alkali metal or alkaline earth metal carbonates or hydroxides. A process for the catalytic cracking of hydrocarbons includes contacting in a reactor system a carbon-containing feedstock with at least one catalyst in the presence of oxygen to generate olefinic and/or aromatic compounds; and collecting the olefinic and/or aromatic compounds; wherein: the at least one catalyst includes a metal catalyst dispersed in a molten eutectic mixture of alkali metal or alkaline earth metal carbonates or hydroxides. A process for preparing the catalyst includes mixing metal catalyst precursors selected from transition metal compounds and rare-earth metal compounds and a eutectic mixture of alkali metal or alkaline earth metal carbonates or hydroxides and heating it. A use of the catalyst in the catalytic cracking process of hydrocarbons.

A catalyst composition includes a metal catalyst dispersed in a molten eutectic mixture of alkali metal or alkaline earth metal carbonates or hydroxides. A process for the catalytic cracking of hydrocarbons includes contacting in a reactor system a carbon-containing feedstock with at least one catalyst in the presence of oxygen to generate olefinic and/or aromatic compounds; and collecting the olefinic and/or aromatic compounds; wherein: the at least one catalyst includes a metal catalyst dispersed in a molten eutectic mixture of alkali metal or alkaline earth metal carbonates or hydroxides. A process for preparing the catalyst includes mixing metal catalyst precursors selected from transition metal compounds and rare-earth metal compounds and a eutectic mixture of alkali metal or alkaline earth metal carbonates or hydroxides and heating it. A use of the catalyst in the catalytic cracking process of hydrocarbons.

Provided is a method for producing an unsaturated aldehyde including subjecting an alkene to partial oxidation using a fixed bed multi-tube reactor to produce the corresponding unsaturated aldehyde, in which n catalyst layers (n is 2 or more) in a gas flow direction in a reaction tube are provided, when a filling length of the catalyst layers from a first catalyst layer to an (n-1)th catalyst layer from a gas inlet side of the reaction tube is L, and a filling length of an nth catalyst layer from the gas inlet side of the reaction tube is Ln, a relationship between L and Ln satisfies the following equation (1):

[00001]$\begin{array}{cc}1<L\text{/}\mathrm{Ln}\le 3,& \left(1\right)\end{array}$ and a composition of a catalytically active component contained in the catalyst layers from the first catalyst layer to the (n-1)th layer from the gas inlet side of the reaction tube is different from a composition of a catalytically active component contained in the nth catalyst layer from the gas inlet side of the reaction tube.

Provided is a method for producing an unsaturated aldehyde including subjecting an alkene to partial oxidation using a fixed bed multi-tube reactor to produce the corresponding unsaturated aldehyde, in which n catalyst layers (n is 2 or more) in a gas flow direction in a reaction tube are provided, when a filling length of the catalyst layers from a first catalyst layer to an (n-1)th catalyst layer from a gas inlet side of the reaction tube is L, and a filling length of an nth catalyst layer from the gas inlet side of the reaction tube is Ln, a relationship between L and Ln satisfies the following equation (1):

[00001]$\begin{array}{cc}1<L\text{/}\mathrm{Ln}\le 3,& \left(1\right)\end{array}$ and a composition of a catalytically active component contained in the catalyst layers from the first catalyst layer to the (n-1)th layer from the gas inlet side of the reaction tube is different from a composition of a catalytically active component contained in the nth catalyst layer from the gas inlet side of the reaction tube.

A catalyst comprising molybdenum, bismuth, iron, and nickel, wherein a proportion of a surface concentration of the nickel to a bulk concentration of the nickel is 0.60 to 1.20.

A catalyst comprising molybdenum, bismuth, iron, and nickel, wherein a proportion of a surface concentration of the nickel to a bulk concentration of the nickel is 0.60 to 1.20.

The present invention relates to a catalyst for oxidative dehydrogenation of butene and a method for producing the same. The catalyst for oxidative dehydrogenation of butene has a large amount of Mo—Bi phase acting as a reaction active phase on the surface, and therefore, can exhibit high catalytic activity, high conversion rate and high butadiene selectivity in the oxidative dehydrogenation of butene.