A multilayer supported oxidative coupling of methane (OCM) catalyst composition (alpha-Al.sub.2O.sub.3 support, first single oxide layer, one or more mixed oxide layers, optional second single oxide layer) characterized by formula A.sub.aZ.sub.bE.sub.cD.sub.dO.sub.x/alpha-Al.sub.2O.sub.3; A is alkaline earth metal; Z is first rare earth element; E is second rare earth element; D is redox agent/third rare earth element; the first, second, third rare earth element are not the same; a=1.0; b=0.1-10.0; c=0.1-10.0; d=0-10.0; x balances oxidation states; first single oxide layer (Z.sub.b1O.sub.x1, b1=0.1-10.0; x1 balances oxidation states) contacts alpha-Al.sub.2O.sub.3 support and one or more mixed oxide layers; one or more mixed oxide layers (A.sub.a2Z.sub.b2E.sub.c2D.sub.d2O.sub.x2, a2=1.0; b2=0.1-10.0; c2=0.1-10.0; d2=0-10.0; x2 balances oxidation states; A.sub.aZ.sub.bE.sub.cD.sub.dO.sub.x and A.sub.a2Z.sub.b2E.sub.c2D.sub.d2O.sub.x2 are different) contacts first single oxide layer and optionally second single oxide layer, and second single oxide layer (AO), when present, contacts one or more mixed oxide layers and optionally first single oxide layer.

A multilayer supported oxidative coupling of methane (OCM) catalyst composition (alpha-Al.sub.2O.sub.3 support, first single oxide layer, one or more mixed oxide layers, optional second single oxide layer) characterized by formula A.sub.aZ.sub.bE.sub.cD.sub.dO.sub.x/alpha-Al.sub.2O.sub.3; A is alkaline earth metal; Z is first rare earth element; E is second rare earth element; D is redox agent/third rare earth element; the first, second, third rare earth element are not the same; a=1.0; b=0.1-10.0; c=0.1-10.0; d=0-10.0; x balances oxidation states; first single oxide layer (Z.sub.b1O.sub.x1, b1=0.1-10.0; x1 balances oxidation states) contacts alpha-Al.sub.2O.sub.3 support and one or more mixed oxide layers; one or more mixed oxide layers (A.sub.a2Z.sub.b2E.sub.c2D.sub.d2O.sub.x2, a2=1.0; b2=0.1-10.0; c2=0.1-10.0; d2=0-10.0; x2 balances oxidation states; A.sub.aZ.sub.bE.sub.cD.sub.dO.sub.x and A.sub.a2Z.sub.b2E.sub.c2D.sub.d2O.sub.x2 are different) contacts first single oxide layer and optionally second single oxide layer, and second single oxide layer (AO), when present, contacts one or more mixed oxide layers and optionally first single oxide layer.

A Ni—Al.sub.2O.sub.3@Al.sub.2O.sub.3—SiO.sub.2 catalyst with coated structure is provided. The catalyst has a specific surface area of 98 m.sup.2/g to 245 m.sup.2/g, and a pore volume of 0.25 cm.sup.3/g to 1.1 cm.sup.3/g. A mass ratio of an Al.sub.2O.sub.3 carrier to active component Ni in the catalyst is Al.sub.2O.sub.3:Ni=100:4˜26, a mass ratio of the Al.sub.2O.sub.3 carrier to an Al.sub.2O.sub.3—SiO.sub.2 coating layer is Al.sub.2O.sub.3:Al.sub.2O.sub.3—SiO.sub.2=100:0.1˜3, and a molar ratio of Al to Si in the Al.sub.2O.sub.3—SiO.sub.2 coating layer is 0.01 to 1. Ni particles are distributed on a surface of the Al.sub.2O.sub.3 carrier in an amorphous or highly dispersed state and have a grain size less than or equal to 8 nm, and the coating layer is filled among the Ni particles.

A Ni—Al.sub.2O.sub.3@Al.sub.2O.sub.3—SiO.sub.2 catalyst with coated structure is provided. The catalyst has a specific surface area of 98 m.sup.2/g to 245 m.sup.2/g, and a pore volume of 0.25 cm.sup.3/g to 1.1 cm.sup.3/g. A mass ratio of an Al.sub.2O.sub.3 carrier to active component Ni in the catalyst is Al.sub.2O.sub.3:Ni=100:4˜26, a mass ratio of the Al.sub.2O.sub.3 carrier to an Al.sub.2O.sub.3—SiO.sub.2 coating layer is Al.sub.2O.sub.3:Al.sub.2O.sub.3—SiO.sub.2=100:0.1˜3, and a molar ratio of Al to Si in the Al.sub.2O.sub.3—SiO.sub.2 coating layer is 0.01 to 1. Ni particles are distributed on a surface of the Al.sub.2O.sub.3 carrier in an amorphous or highly dispersed state and have a grain size less than or equal to 8 nm, and the coating layer is filled among the Ni particles.

A cerium-zirconium-aluminum-based composite material, a cGPF catalyst and a preparation method thereof are provided. The cerium-zirconium-aluminum-based composite material adopts a stepwise precipitation method, firstly preparing an aluminum-based pre-treated material, then coprecipitating the aluminum-based pre-treated material with zirconium and cerium sol, and finally roasting at high temperature to obtain the cerium-zirconium-aluminum-based composite material. The cerium-zirconium-aluminum-based composite material has better compactness and higher density, and when it is used in cGPF catalyst, it occupies a smaller volume of pores on the catalyst carrier, such that cGPF catalyst has lower back pressure and better ash accumulation resistance, which is beneficial to large-scale application of cGPF catalyst.

A cerium-zirconium-aluminum-based composite material, a cGPF catalyst and a preparation method thereof are provided. The cerium-zirconium-aluminum-based composite material adopts a stepwise precipitation method, firstly preparing an aluminum-based pre-treated material, then coprecipitating the aluminum-based pre-treated material with zirconium and cerium sol, and finally roasting at high temperature to obtain the cerium-zirconium-aluminum-based composite material. The cerium-zirconium-aluminum-based composite material has better compactness and higher density, and when it is used in cGPF catalyst, it occupies a smaller volume of pores on the catalyst carrier, such that cGPF catalyst has lower back pressure and better ash accumulation resistance, which is beneficial to large-scale application of cGPF catalyst.

The present invention relates to a mixed oxide of aluminium, of zirconium, of cerium, of lanthanum and optionally of at least one rare-earth metal other than cerium and lanthanum that makes it possible to prepare a catalyst that retains, after severe ageing, a good thermal stability and a good catalytic activity. The invention also relates to the process for preparing this mixed oxide and also to a process for treating exhaust gases from internal combustion engines using a catalyst prepared from this mixed oxide.

The present invention relates to a mixed oxide of aluminium, of zirconium, of cerium, of lanthanum and optionally of at least one rare-earth metal other than cerium and lanthanum that makes it possible to prepare a catalyst that retains, after severe ageing, a good thermal stability and a good catalytic activity. The invention also relates to the process for preparing this mixed oxide and also to a process for treating exhaust gases from internal combustion engines using a catalyst prepared from this mixed oxide.

According to one or more embodiments presently disclosed, a catalyst for converting hydrocarbons may include catalytic oxidized metal materials comprising oxidized iron, oxidized cobalt, and oxidized copper. At least 95 wt. % of the catalytic oxidized metal materials may be a combination of oxidized iron, oxidized cobalt, and oxidized copper. The catalyst may additionally include a mesoporous support material comprising pores having an average pore diameter of from 2 nm to 50 nm. At least 95 wt. % of the mesoporous support material may comprise alumina. At least 95 wt. % of the catalyst may be the combination of the catalytic oxidized metal materials and the mesoporous support material. Additional embodiments are included, such as methods for making the presently disclosed catalysts.

According to one or more embodiments presently disclosed, a catalyst for converting hydrocarbons may include catalytic oxidized metal materials comprising oxidized iron, oxidized cobalt, and oxidized copper. At least 95 wt. % of the catalytic oxidized metal materials may be a combination of oxidized iron, oxidized cobalt, and oxidized copper. The catalyst may additionally include a mesoporous support material comprising pores having an average pore diameter of from 2 nm to 50 nm. At least 95 wt. % of the mesoporous support material may comprise alumina. At least 95 wt. % of the catalyst may be the combination of the catalytic oxidized metal materials and the mesoporous support material. Additional embodiments are included, such as methods for making the presently disclosed catalysts.