Disclosed is a catalyst system, its methods of preparation and its use for producing, among others, alkenes and/or saturated or unsaturated oxygenates and, which include at least one of an aldehyde and an acid (such as propyl aldehyde, acrolein, acrylic acid, isobutyl aldehyde, methacrolein, methacrylic acid), comprising subjecting the corresponding an alcohol or a diol selected from the group consisting of propanol, propanediol and isobutanol that is derivable from biomass, to a vapor phase process over the catalytic system described herein in the presence of a gas mixture of oxygen, air or nitrogen and/or other suitable diluting gas. In the case where one of 1-propanol, or 1,2-propanediol or 1,3-propanediol or a mixture thereof is subjected to a vapor phase catalytic process over the said catalytic system in the presence of air or oxygen, and a co-fed gas, such as nitrogen or other diluting gas, the product is at least one of propylene, propyl aldehyde, acrolein and acrylic acid. In the case where isobutanol is subjected to such a process, the product is at least one of isobutylene, isobutyl aldehyde, methacrolein and methacrylic acid. The catalyst system comprises a single catalytic zone or multi-catalytic zones, in each of which the composition of the co-feed and other reaction parameter can be independently controlled.

Disclosed is a catalyst system, its methods of preparation and its use for producing, among others, alkenes and/or saturated or unsaturated oxygenates and, which include at least one of an aldehyde and an acid (such as propyl aldehyde, acrolein, acrylic acid, isobutyl aldehyde, methacrolein, methacrylic acid), comprising subjecting the corresponding an alcohol or a diol selected from the group consisting of propanol, propanediol and isobutanol that is derivable from biomass, to a vapor phase process over the catalytic system described herein in the presence of a gas mixture of oxygen, air or nitrogen and/or other suitable diluting gas. In the case where one of 1-propanol, or 1,2-propanediol or 1,3-propanediol or a mixture thereof is subjected to a vapor phase catalytic process over the said catalytic system in the presence of air or oxygen, and a co-fed gas, such as nitrogen or other diluting gas, the product is at least one of propylene, propyl aldehyde, acrolein and acrylic acid. In the case where isobutanol is subjected to such a process, the product is at least one of isobutylene, isobutyl aldehyde, methacrolein and methacrylic acid. The catalyst system comprises a single catalytic zone or multi-catalytic zones, in each of which the composition of the co-feed and other reaction parameter can be independently controlled.

A method of loading granules into reaction tubes of a vertical multitube reactor installed in a vertical direction by dropping the granules from above each of the reaction tubes in a state that a linear member is inserted and suspended in the reaction tube. The reaction tube has an effective length of 1000 mm or more. The linear member includes a small-diameter portion positioned on an upper side and a large-diameter portion continuously extending from the small-diameter portion. The small-diameter portion has an outer diameter (Ra) of 5.0 mm or less, and the large-diameter portion has an outer diameter (Rb) of 5.0 to 15.0 mm larger than the outer diameter (Ra). A length of the small-diameter portion from an upper end of the reaction tube is 10.0 mm or more. A distance between an upper surface of a granule loaded layer formed inside the reaction tube and a lower end of the linear member inserted in the reaction tube is 100 mm or more.

A method of loading granules into reaction tubes of a vertical multitube reactor installed in a vertical direction by dropping the granules from above each of the reaction tubes in a state that a linear member is inserted and suspended in the reaction tube. The reaction tube has an effective length of 1000 mm or more. The linear member includes a small-diameter portion positioned on an upper side and a large-diameter portion continuously extending from the small-diameter portion. The small-diameter portion has an outer diameter (Ra) of 5.0 mm or less, and the large-diameter portion has an outer diameter (Rb) of 5.0 to 15.0 mm larger than the outer diameter (Ra). A length of the small-diameter portion from an upper end of the reaction tube is 10.0 mm or more. A distance between an upper surface of a granule loaded layer formed inside the reaction tube and a lower end of the linear member inserted in the reaction tube is 100 mm or more.

The present disclosure relates to a catalyst for NOx removal. In some embodiments, the catalyst comprises a support comprising at least one selected from the group consisting of TiO.sub.2, Al.sub.2O.sub.3, SiO.sub.2, ZrO.sub.2, CeO.sub.2, zeolite, TiO.sub.2 and WO.sub.3, and combinations thereof, and catalytically active components supported on the support. The catalytically active components comprise vanadium, antimony and at least one further component selected from the group consisting of silicon, aluminum and zirconium.

The present invention relates to a method for producing an oxide catalyst containing Mo, V, Sb, and Nb, the method including a raw material preparation step of obtaining an aqueous mixed liquid containing Mo, V, Sb, and Nb, an aging step of subjecting the aqueous mixed liquid to aging at more than 30° C., a drying step of drying the aqueous mixed liquid, thereby obtaining a dried powder, and a calcination step of calcining the dried powder, thereby obtaining the oxide catalyst, and a method for producing an unsaturated nitrile or an unsaturated acid by using the catalyst.

The present invention relates to a method for producing an oxide catalyst containing Mo, V, Sb, and Nb, the method including a raw material preparation step of obtaining an aqueous mixed liquid containing Mo, V, Sb, and Nb, an aging step of subjecting the aqueous mixed liquid to aging at more than 30° C., a drying step of drying the aqueous mixed liquid, thereby obtaining a dried powder, and a calcination step of calcining the dried powder, thereby obtaining the oxide catalyst, and a method for producing an unsaturated nitrile or an unsaturated acid by using the catalyst.

The present invention relates to catalyst compositions containing a mixed oxide catalyst of formula (I) or formula (II) as described herein, their preparation, and their use in a process for ammoxidation of various organic compounds to their corresponding nitriles and to the selective catalytic oxidation of excess NH.sub.3 present in effluent gas streams to N.sub.2 and/or NO.sub.x.

The present invention relates to catalyst compositions containing a mixed oxide catalyst of formula (I) or formula (II) as described herein, their preparation, and their use in a process for ammoxidation of various organic compounds to their corresponding nitriles and to the selective catalytic oxidation of excess NH.sub.3 present in effluent gas streams to N.sub.2 and/or NO.sub.x.

The present invention relates to a method for producing an oxide catalyst containing Mo, V, Sb, and Nb, the method including a raw material preparation step of obtaining an aqueous mixed liquid containing Mo, V, Sb, and Nb, an aging step of subjecting the aqueous mixed liquid to aging at more than 30° C., a drying step of drying the aqueous mixed liquid, thereby obtaining a dried powder, and a calcination step of calcining the dried powder, thereby obtaining the oxide catalyst, and a method for producing an unsaturated nitrile or an unsaturated acid by using the catalyst.