The present invention provides a system and method for more efficient utilization of comminution mills. Sensors are provided in the liners placed within the mill shell. The sensors may include RFID tags, liner wear profile sensors (e.g., such as an ultrasonic sensor), an inertial sensor (preferably included both an inclinometer and an accelerometer, and an acoustic sensor, among others. When the liners are installed in the shell, the RFID tag is used to register the location of the liner within the shell. In operation, the information provided by the sensors is collected by a data transmission unit and sent by transmitter over the air to a computer having an antenna and receiver for such data. The data is correlated and a processor generates data for display in regions on a display device.

An arrangement and method for detaching an adhering charge from an inner wall of a grinding tube, wherein the grinding tube is rotated backwards in a drive-free manner from a pre-determinable, assumed rotary position by the weight force of the adhering charge, where at least one movement state variable of the grinding tube is detected and the grinding tube is braked while being rotated back in dependence on the at least one detected movement state variable in order to detach the adhering charge from the inner wall of the grinding tube, and where the arrangement includes a detecting device, a drive unit, a braking device and a control device.

The present invention provides a system and method for more efficient utilization of comminution mills. Sensors are provided in the liners placed within the mill shell. The sensors may include RFID tags, liner wear profile sensors (e.g., such as an ultrasonic sensor), an inertial sensor (preferably included both an inclinometer and an accelerometer, and an acoustic sensor, among others. When the liners are installed in the shell, the RFID tag is used to register the location of the liner within the shell. In operation, the information provided by the sensors is collected by a data transmission unit and sent by transmitter over the air to a computer having an antenna and receiver for such data. The data is correlated and the data is reviewable in real time while the mill is in running.

A bearing arrangement of a horizontal grinding mill with a drum includes a first bearing device and a second bearing device, the drum being supported in rotation by the first and second bearing devices. The bearing arrangement further includes a load determiner that determines a load applied on the first bearing device and fill rate determiner that determines a fill rate of the drum during normal operation of the horizontal grinding mill from a first relationship determined during a calibration period. The first relationship correlates the fill rate of the drum to the determined load applied on the first bearing device.

A monitoring device in the form of a camera in a protective housing is fixed to an outlet assembly of a feed chute and in a particular embodiment to a flange that extends outwardly about an outlet of the outlet assembly. The flange also supports a light also in a protective housing. The feed chute feeds ore into a grinding mill. The housings for the camera and light contain a viewing window which is cleaned by water jets and the window is protected by a visor which can be opened when the interior of the mill is to be recorded. The arrangement allows the interior of the mill to be monitored while the mill is grinding the ore.

A system to control in real time a charge volume of an autogenous mill or a semi-autogenous mill including at least one accelerometer connected to a rotatable mill shell producing acceleration over time signals. The system includes a wireless antenna, a signal receiver module, and a modular magnetic power generator unit communicating with a master control processor connected to a network and to a distributed control system of the mill. The system has computer instructions to receive the acceleration over time signals and compare the acceleration over time signals to preset charge limits and produce commands to the distributed control system to automatically alter at least one of: speed of the rotatable mill shell, a particulate feed rate, a water feed rate, and combinations thereof when compared acceleration over time signals exceed or fall below preset charge limits.

The present invention relates to a polishing tank (100) with a metal sleeve (110) and a removable insert modular system (120) configured to be inserted into said sleeve and to be removed from said sleeve.

An assembly comprises a vessel comprising a shell exhibiting at least one opening extending therethrough, a structure covering an internal surface of the shell, and at least one plug device contacting the shell and the structure. The at least one plug device comprises a rigid body comprising a male connection structure longitudinally extending into the least one opening, and a base structure extending outwardly beyond a lateral periphery of the male connection structure and positioned longitudinally between the structure and the shell. A plug device for a milling application, and a method of plugging a component of an assembly are also described.

A method of operating a comminution process in a ball mill (10) including a rotatable shell (20) having an internal shell surface (22) with protrusions (310) configured to engage a charge of material (30) for grinding received solid material feed particles (115) by tumbling the material in the rotating shell (20) to generate product particles (95; 96), thereby causing a vibration. The method comprising rotating the shell (20); providing a solid material feed rate set point value for setting a solid material feed rate; analysing product particles (96); generating at least one product measurement value based on said product particle analysis being indicative of a product particle size; receiving a vibration signal indicative of said vibration; receiving a position signal indicative of a rotational position of said rotating shell; generating, based on said vibration signal and said position signal, at least one status parameter value indicative of said internal state including a toe position value; controlling via a regulator said product particle size based on said at least one status parameter reference value, said at least one status parameter value, and a correlation data set indicative of a causal relationship between a certain internal state and product particle size.

The disclosure relates to a system for analyzing a wear surface in a material handling system. The system including a scanner and a processor configured to generate measurement data. The disclosure further comprises a corresponding method for utilizing the system for analyzing a wear surface.