A grinding media adapted to measure one or more physical characteristics of a comminution apparatus during operation or a charge therein is disclosed. The grinding media includes a freely moving grinding body with a bore disposed in an outer body portion of the body. A sensor body is configured to be received in the bore. The sensor body comprises a rigid sleeve, a resilient core and a sensor array embedded in the core of resilient material. A system for optimizing performance of a comminution circuit is also disclosed. The system includes a comminution apparatus varied in response to one or more physical characteristics of the comminution apparatus or the charge contained therein, measured during operation of the comminution apparatus. The system comprises a plurality of the adapted to measure grinding media. A method of optimizing performance of a comminution circuit is also disclosed.

Certain aspects of the technology disclosed herein include an apparatus and method for forming nanoparticles. The method includes a mechanical milling process induced by aerodynamic, centrifugal, and centripetal forces and further augmented by ultrasound, magnetic pulse, and high voltage impact. A nanoparticle collider apparatus having an atmospheric and luminance controlled environment can form precisely calibrated nanoparticles. A nanoparticle mill can include first aerodynamic vane configured to rotate around a central axis of the nanoparticle mill in a first direction, and a second aerodynamic vane configured to rotate around the central axis in a second direction. An aerodynamic shape of an aerodynamic vane can be configured to cause particles within the nanoparticle mill to flow around the aerodynamic vane. The nanoparticle mill can include a primary product line, a nanoparticle sampling line, a particle programming array, a solidifying chamber, or any combination thereof.

The invention illustrates and describes a laboratory vibratory mill with at least one milling beaker holder which is mounted so as to be capable of oscillating, for at least one milling beaker, and with a temperature control device for controlling the temperature of the milling beaker by feeding in and/or carrying away a liquid or gaseous temperature control medium via at least one temperature control line to the milling beaker holder. According to the invention there is provision that the milling beaker holder has at least one heat transfer element which is connected to the temperature control line, wherein the heat transfer element has at least one medium duct for feeding through the temperature control medium, and wherein the temperature control of a milling beaker which is secured to and/or in the milling beaker holder is carried out by transferring heat between the temperature control medium conducted in the medium duct and the milling beaker via a wall of the heat transfer element.

The present invention provides a system and method for more efficient utilization of comminution mills. Sensors are provided in the liners placed within the mill shell. The sensors may include RFID tags, liner wear profile sensors (e.g., such as an ultrasonic sensor), an inertial sensor (preferably included both an inclinometer and an accelerometer, and an acoustic sensor, among others. When the liners are installed in the shell, the RFID tag is used to register the location of the liner within the shell. In operation, the information provided by the sensors is collected by a data transmission unit and sent by transmitter over the air to a computer having an antenna and receiver for such data. The data is correlated and the data is reviewable in real time while the mill is in running.

An arrangement and method for detaching an adhering charge from an inner wall of a grinding tube, wherein the grinding tube is rotated backwards in a drive-free manner from a pre-determinable, assumed rotary position by the weight force of the adhering charge, where at least one movement state variable of the grinding tube is detected and the grinding tube is braked while being rotated back in dependence on the at least one detected movement state variable in order to detach the adhering charge from the inner wall of the grinding tube, and where the arrangement includes a detecting device, a drive unit, a braking device and a control device.

A system and method for online estimate of the filling level of balls and loading level in a rotary mills, comprising a set of vibration sensors unit, associated with a magnet to transmit data signals via an antenna to a receiver that receives data signals from the antenna, an antenna, wherein the receiver is connected via optical fiber to a signal processor, which in turn communicates to a control server via a UTP cable, wherein the control server also obtains data from the mill operation to determine the best filling of balls and load; and the operating method.

The present invention provides a system and method for more efficient utilization of comminution mills. Sensors are provided in the liners placed within the mill shell. The sensors may include RFID tags, liner wear profile sensors (e.g., such as an ultrasonic sensor), an inertial sensor (preferably included both an inclinometer and an accelerometer, and an acoustic sensor, among others. When the liners are installed in the shell, the RFID tag is used to register the location of the liner within the shell. In operation, the information provided by the sensors is collected by a data transmission unit and sent by transmitter over the air to a computer having an antenna and receiver for such data. The data is correlated and the data is reviewable in real time while the mill is in running.

The purpose of the invention to provide a method for determining a lifting angle of a charge inside a grinding mill at a specific point in time and a method for positioning a grinding mill which is more accurate. Method for determining a lifting angle of a charge inside a mill body of a grinding mill being rotatable through a drive train, the method comprises the following steps of rotating the mill body; determining a reference lifting angle and a corresponding reference driving torque of the drive train at a reference point in time; calculating a fill factor for the reference point in time based on the reference lifting angle and the reference driving torque; determining a driving torque of the drive train; and calculating the lifting angle based on the driving torque and the fill factor.

The invention relates to a method of predicting a level of wear of a wear component of a vertical mill, whereby the vertical mill is used for grinding feed material. The method includes, while the mill is in operation, (i) capturing/obtaining a thermal profile of the mill from outside a grinding chamber of the mill, and (ii) determining an indication as to a level of wear of at least one wear component of the mill which is located inside the grinding chamber, based on the thermal profile of the mill. The step of capturing/obtaining a thermal profile may include performing a thermographic analysis of the mill from outside the grinding chamber of the mill. The determining step may include determining whether the wear component requires changing/replacement based on the thermographic analysis of the mill.

Shown and described is a laboratory ball mill, in particular a vibrating mill, centrifugal ball mill or planetary ball mill, further in particular a planetary ball mill with a transmission ratio of 1:1, with at least one grinding bowl holder for at least one grinding bowl arranged on a machine part of the ball mill which is moved during the grinding operation of the ball mill, with a clamping device arranged on the moving machine part for transmitting a clamping force to the grinding bowl and with a coupling device with at least one coupling element, wherein an energy transmission from the stationary machine part to the moving machine part for generating the clamping force is provided via the coupling device. According to the invention, it is provided that the coupling element is coupled to the stationary machine part and to the moving machine part during the grinding operation.