Aggregate processing systems, methods, and apparatus are described. In some embodiments, a plant is configurable in one of a plurality of configurations.

A sorting station is provided with a hopper, at least one conveyor belt, a deck screener, including at least one mesh screen and at least one spray bar, a chute, having a tapering form, a prep screw, a dewatering screen, wherein the deck screener is configured to have vibration applied thereto to separate a matter from a mixture of matters, and where the at least one spray bar is configured to wash the mixture of matter and further separate a selected matter from the mixture of matters. Methods of sorting a particular matter from a mixture of matters, and processes of filtering soil are also provided.

A sorting station is provided with a hopper, at least one conveyor belt, a deck screener, including at least one mesh screen and at least one spray bar, a chute, having a tapering form, a prep screw, a dewatering screen, wherein the deck screener is configured to have vibration applied thereto to separate a matter from a mixture of matters, and where the at least one spray bar is configured to wash the mixture of matter and further separate a selected matter from the mixture of matters. Methods of sorting a particular matter from a mixture of matters, and processes of filtering soil are also provided.

An apparatus for washing and grading sand and aggregate includes an aggregate grading and washing screen with a plurality of vertically stacked decks for producing a plurality of aggregate products therefrom, and at least one sump for collecting undersize material comprising sand and water from the plurality of decks. A plurality of sand washing and grading units each include a first hydrocyclone, a vibratory screen having a deck, and a sump beneath the deck for receiving undersize material and water passing through the deck. The deck of the vibratory screen receives an underflow from the first hydrocyclone. A further hydrocyclone receives undersize material and water from the vibratory screen's sump. Underflow from the further hydrocyclone is delivered onto the deck of the vibratory screen. The first hydrocyclone of each sand washing and grading unit receives undersize material and water from the sump of the aggregate washing and grading screen.

An apparatus for washing and grading sand and aggregate includes an aggregate grading and washing screen with a plurality of vertically stacked decks for producing a plurality of aggregate products therefrom, and at least one sump for collecting undersize material comprising sand and water from the plurality of decks. A plurality of sand washing and grading units each include a first hydrocyclone, a vibratory screen having a deck, and a sump beneath the deck for receiving undersize material and water passing through the deck. The deck of the vibratory screen receives an underflow from the first hydrocyclone. A further hydrocyclone receives undersize material and water from the vibratory screen's sump. Underflow from the further hydrocyclone is delivered onto the deck of the vibratory screen. The first hydrocyclone of each sand washing and grading unit receives undersize material and water from the sump of the aggregate washing and grading screen.

A method of recycling a filler included in artificial turf by sorting the filler into two or more materials, including: a first sorting operation of sorting the two or more materials based on a grain size; and a second sorting operation of sorting the materials, which are sorted by the first sorting operation and have grain sizes belonging to a predetermined range, based on specific gravity.

A method of recycling a filler included in artificial turf by sorting the filler into two or more materials, including: a first sorting operation of sorting the two or more materials based on a grain size; and a second sorting operation of sorting the materials, which are sorted by the first sorting operation and have grain sizes belonging to a predetermined range, based on specific gravity.

Systems, methods and computer readable media for material separation and conveying using tuned waves are disclosed.

Systems, methods and computer readable media for material separation and conveying using tuned waves are disclosed.

An apparatus for washing and grading aggregate includes a chassis; a first grading screen mounted on the chassis for removing oversize material from a feed material; a first hydrocyclone mounted on the chassis receiving undersize material and water from the first grading screen; a second grading screen mounted on the chassis for producing at least one sand product, the second grading screen receiving an underflow from the first hydrocyclone; a second hydrocyclone mounted on the chassis receiving undersize material and water from the second grading screen; and an underflow from the second hydrocyclone being delivered onto the second grading screen.