Systems and methods for processing pyrolyzable materials in order to recover one or more usable end products are provided. Pyrolysis methods and systems according to various aspects of the present invention are able to thermally decompose carbon-containing materials, including, for example, tires and other rubber-containing materials, in order recover hydrocarbon-containing products including synthesis gas, pyrolysis oil, and carbon black. Systems and methods according to aspects of the present invention may be successful on a commercial scale, and may be suitable for processing a variety of feedstocks, including, but not limited to, used tires and other types of industrial, agricultural, and consumer waste materials.

Systems and methods for processing pyrolyzable materials in order to recover one or more usable end products are provided. Pyrolysis methods and systems according to various aspects of the present invention are able to thermally decompose carbon-containing materials, including, for example, tires and other rubber-containing materials, in order recover hydrocarbon-containing products including synthesis gas, pyrolysis oil, and carbon black. Systems and methods according to aspects of the present invention may be successful on a commercial scale, and may be suitable for processing a variety of feedstocks, including, but not limited to, used tires and other types of industrial, agricultural, and consumer waste materials.

A weak magnetic force magnetic separator, including: a belt conveyor conveying separation target particles; and a suspended magnet unit provided at a distance above the belt conveyor and configured to magnetically attract, with a uniform, weak magnetic force, the separation target particles conveyed over a belt. With a length of the magnet unit in its longer direction being greater than a belt width of the belt, and with the magnet unit placed such that its longer direction is aligned with the belt width direction and its both ends overhang the belt width, and such that a distance from the surface of the belt is constant across its longer direction, magnetic flux density variations in the belt width direction over the belt surface facing the magnet unit are 10% or less within a weak magnetic force range of from over 0 to 700 gauss.

Method of separating a mixture of scrap particles into fractions with different mass densities, comprising: feeding the mixture of scrap particles into a volume of ferrofluid held in a magnetic field configured for magnetic density separation of the scrap particles in the volume of ferrofluid; using the magnetic field, by the principle of magnetic density separation, causing the scrap particles in the volume of ferrofluid to become spatially distributed according to their mass densities along a separation direction having a horizontal component; while at least partly maintaining the spatial distribution, removing the scrap particles along a removal direction out of the volume of ferrofluid, the removal direction being substantially transverse to the separation direction; and, using the at least partially maintained spatial distribution, separating the removed scrap particles into fractions with different mass densities.

Method of separating a mixture of scrap particles into fractions with different mass densities, comprising: feeding the mixture of scrap particles into a volume of ferrofluid held in a magnetic field configured for magnetic density separation of the scrap particles in the volume of ferrofluid; using the magnetic field, by the principle of magnetic density separation, causing the scrap particles in the volume of ferrofluid to become spatially distributed according to their mass densities along a separation direction having a horizontal component; while at least partly maintaining the spatial distribution, removing the scrap particles along a removal direction out of the volume of ferrofluid, the removal direction being substantially transverse to the separation direction; and, using the at least partially maintained spatial distribution, separating the removed scrap particles into fractions with different mass densities.

Provided herein are compositions comprising substrates that contain polymeric materials or non-magnetic, paramagnetic, or diamagnetic metal objects, and films or inks that contain ferromagnetic materials in which the films or the ferromagnetic materials are transparent. Also provided herein are methods of fabricating the substrates. Further provided herein are ferromagnetic material films containing transparent or translucent films that comprises ferromagnetic materials. The coating imparts functionality to the film such that the film is capable of being mechanically separated from the polymeric materials or non-magnetic, paramagnetic, or diamagnetic metal objects using a commercial magnetic separator. The transparent, food-safe ink composition, which can be printed using high-speed flexographic, gravure, intaglio, offset printing or pad printing consists of an ingestible magnetically susceptible pigment capable of rendering the printed template with magnetically active properties.

A material recovery system for wet ash generated from municipal waste includes infeed storage of wet ash, an oversized and organic removal subsystem, a material sizing subsystem, a metal recovery subsystem, and an aggregate finishing subsystem. The system for material recovery results in the output of commercially usable aggregate material, ferrous materials, and non-ferrous materials. The subsystems of the material recovery system include one or more screens, dryers, feed hoppers, eddy current separators, magnets, crushers, and air classifiers.

A material recovery system for wet ash generated from municipal waste includes infeed storage of wet ash, an oversized and organic removal subsystem, a material sizing subsystem, a metal recovery subsystem, and an aggregate finishing subsystem. The system for material recovery results in the output of commercially usable aggregate material, ferrous materials, and non-ferrous materials. The subsystems of the material recovery system include one or more screens, dryers, feed hoppers, eddy current separators, magnets, crushers, and air classifiers.