An improved belt separator system and an improved method to separate particle mixtures based on triboelectric separation of particles is disclosed. The separator system includes a tensioning system embodying a tension roller and a two-part rotating shaft assembly.

Systems and methods for the beneficiation of fine and very fine particles of iron ore are disclosed. The system includes a first triboelectric electrostatic belt-type separator (BSS) which receives and processes a stream of particles with a median particle size (d50) less than 75 microns to generate an iron rich concentrate. The system and method is water-free and carried out in a totally dry metallurgical route. The system also includes at least one air classification device that receives and processes a feed stream of particles to provide the stream of particles with a median particle size (d50) that is less than 75 microns. The system may also include a dryer and de-agglomeration system that receives a feed stream of particles and processes the feed stream of particles to provide the particle stream with a moisture of less than 2%.

A process for sorting materials using material-selective electroadhesive grippers is disclosed. At least one of an electroadhesive surface or a plurality of articles is manipulated such that multiple ones of the plurality of articles are at least intermittently proximate the electroadhesive surface. Voltage is applied to one or more electrodes in the electroadhesive surface to thereby cause the electroadhesive surface to selectively adhere to a subset of the plurality of articles based on the subset of the plurality of articles having different material properties than others of the plurality of articles. While the voltage is applied, the electroadhesive surface is moved with respect to the others of the plurality of articles to thereby separate the subset of the plurality of articles from the others of the plurality of articles.

A process for sorting materials using material-selective electroadhesive grippers is disclosed. At least one of an electroadhesive surface or a plurality of articles is manipulated such that multiple ones of the plurality of articles are at least intermittently proximate the electroadhesive surface. Voltage is applied to one or more electrodes in the electroadhesive surface to thereby cause the electroadhesive surface to selectively adhere to a subset of the plurality of articles based on the subset of the plurality of articles having different material properties than others of the plurality of articles. While the voltage is applied, the electroadhesive surface is moved with respect to the others of the plurality of articles to thereby separate the subset of the plurality of articles from the others of the plurality of articles.

A cleaning apparatus includes a scraper and a support member. The scraper is in contact with a surface of a recovery roller to clean out residuals from the surface. A base portion of the scraper is held between and a fixing plate and a supporting plate. In this case, a leading end of the scraper is in contact with the surface of the recovery roller while an edge of the supporting plate serving as a fulcrum. Also, a base length d of the scraper from the fulcrum to the base portion is selected to make uniform the contact pressure of the scraper.

A cleaning apparatus includes a scraper and a support member. The scraper is in contact with a surface of a recovery roller to clean out residuals from the surface. A base portion of the scraper is held between and a fixing plate and a supporting plate. In this case, a leading end of the scraper is in contact with the surface of the recovery roller while an edge of the supporting plate serving as a fulcrum. Also, a base length d of the scraper from the fulcrum to the base portion is selected to make uniform the contact pressure of the scraper.

An improved belt for use in a belt separation apparatus and an improved method to separate a particle mixture based on tribo-electric charging of particles is disclosed. The improved belt is particularly suitable for tribo-electric separation of particles that tend to accumulate on the edges of the belt separation apparatus and/or tend to compound, or blend, with the belt material. The improved belt comprises impermeable longitudinal edges, apertures interior to the longitudinal edges of the belt, and periodic notches formed in the longitudinal edges of the belt at periodic locations in the edge of the belt.

An improved belt for use in a belt separation apparatus and an improved method to separate a particle mixture based on tribo-electric charging of particles is disclosed. The improved belt is particularly suitable for tribo-electric separation of particles that tend to accumulate on the edges of the belt separation apparatus and/or tend to compound, or blend, with the belt material. The improved belt comprises impermeable longitudinal edges, apertures interior to the longitudinal edges of the belt, and periodic notches formed in the longitudinal edges of the belt at periodic locations in the edge of the belt.

Systems and methods for the beneficiation of fine and very fine particles of iron ore are disclosed. The system includes a first triboelectric electrostatic belt-type separator (BSS) which receives and processes a stream of particles with a median particle size (d50) less than 75 microns to generate an iron rich concentrate. The system and method is water-free and carried out in a totally dry metallurgical route. The system also includes at least one air classification device that receives and processes a feed stream of particles to provide the stream of particles with a median particle size (d50) that is less than 75 microns. The system may also include a dryer and de-agglomeration system that receives a feed stream of particles and processes the feed stream of particles to provide the particle stream with a moisture of less than 2%.

A tribo-electro static separation process and system for the preparation of various food and feed products. A tribo-electric separation process and system for fractionating a feed mixture comprising at least two members of the group of proteins, starches, soluble and insoluble fibers. Namely, supplying a feed mixture comprising at least two of the group of proteins, starches, soluble and insoluble fibers to a tribo-electric separator and simultaneously charging and separating the feed mixture into at least two subfractions, with one of the subfractions enriched in one of protein, starch and fiber and having a composition different than the feed mixture.