A flotation machine includes a wash water system that is connectable adjacent a tank to direct sprays of water into froth within a froth zone. Wash water panel assemblies of the system can be positioned adjacent the tank so that each of the wash water panel assemblies are moveable between an open position and a closed position. Each wash water panel assembly can include an outer panel body that at least partially defines a reservoir in which wash water is passable and a spray membrane positionable adjacent the outer panel body. The spray membrane can have a plurality of spray holes in fluid communication with the reservoir such that water is passable from the reservoir and through the spray membrane via the spray holes for spraying water into the froth in the froth zone.

A chemical treatment process and separation module are described for removal of soluble organic compounds and suspended or emulsified oils and/or solids from produced waters that accompany operations for oil and gas recovery. The process occurs in its entirety within an interval of several minutes. The solubility of organic compounds is first reduced, in an optional step, by pH reduction, followed by treatment with coagulants and flocculants, the latter in conjunction with microbubble flotation. The organic compounds that are rendered insoluble, along with other oily solids, are captured in the floe created by the coagulant and flocculant treatment, and simultaneously made buoyant by the concurrent addition of microbubbles. The water and floe is passed over an array of sloped strainers that separates and diverts the floe from the effluent water, which contains significantly reduced soluble organic content. The separated stream of oily solids can be dewatered for disposal as waste.

A system for concentrating particulate mixtures of hydrophobic and hydrophilic material in a fluid medium is presented. The system comprises a separation chamber comprising three or more processing compartments in series. Each processing compartment comprises a manifold for the introduction of teeter water that comprises a mixture of water and air bubbles, suspended solids that form a fluidized bed that is created by the upward movement of the teeter water through the suspended solids; and each processing compartment is independently operable. An overflow launder is located above the separation chamber and a dewatering compartment is located beneath the separation chamber.

A high-rate sedimentation tank includes a hopper configured to be supplied with raw water including floc, at least one circular orifice pipe disposed at a lower portion of the hopper and configured to have the floc deposited therein as a sludge while passing the floc included in the raw water therethrough, and a sludge outlet configured to discharge the sludge deposited by passing through the circular orifice pipe to an outside of the hopper.

A high-rate sedimentation tank includes a hopper configured to be supplied with raw water including floc, at least one circular orifice pipe disposed at a lower portion of the hopper and configured to have the floc deposited therein as a sludge while passing the floc included in the raw water therethrough, and a sludge outlet configured to discharge the sludge deposited by passing through the circular orifice pipe to an outside of the hopper.

A method of recovering particles from a liquid, a froth flotation apparatus, and a method of recovering particles in a flotation cell are disclosed. In an embodiment, the method comprises a technique of exposing the particles to first-size bubbles having a first predetermined size; the first-size bubbles adhering to the particles; and exposing the particles in a liquid, with the first-size bubbles adhering to the particles, to second-size bubbles having a second predetermined size, the second predetermined size being at least approximately ten times larger than the first predetermined size. The method further comprises the second-size bubbles adhering to the particles and engulfing the first-size bubbles on the particles; and using the second-size bubbles adhering to the particles to recover the particles from the liquid. In one embodiment a first surfactant is used to form the first-size bubbles, and a second surfactant is used to form the second-size bubbles.