The present invention concerns a process for manufacturing white pigment containing products. The white pigment containing products are obtained from at least one white pigment and impurities containing material via froth flotation.

A system for sand cleaning including: a cleaning unit arranged to receive oil impregnated sand; the unit including a chamber having an impeller, said impeller arranged to agitate the oil impregnated sand in a base of the unit; an aperture in the base of the unit arranged to discharge the treated sand; an oil outlet adjacent to a top of the unit arranged to discharge the separated oil.

A method and apparatus for the recovery of hydrophobic particles from a slurry comprised of water, the hydrophobic particles, and a hydrophilic component. Slurry is exposed to a gas stream to permit bubbles to adhere to the hydrophobic particles. The slurry generally flows vertically through a vessel at a velocity that maintains gas hold-up at least between 30 and 70% to maintain a bubbly flow without a slurry froth interface so that a portion of the water of the slurry, together with entrained gas bubbles attached to hydrophobic particles, flows out of the vessel with a portion of the water of the slurry and the hydrophilic component remaining in the vessel. Water from the slurry and gas bubbles attached to hydrophobic particles flowing through the vessel is discharged and collected for processing. A portion of the hydrophilic component is extracted as tailings for disposal or subsequent processing.

A method and apparatus for the recovery of hydrophobic particles from a slurry comprised of water, the hydrophobic particles, and a hydrophilic component. Slurry is exposed to a gas stream to permit bubbles to adhere to the hydrophobic particles. The slurry generally flows vertically through a vessel at a velocity that maintains gas hold-up at least between 30 and 70% to maintain a bubbly flow without a slurry froth interface so that a portion of the water of the slurry, together with entrained gas bubbles attached to hydrophobic particles, flows out of the vessel with a portion of the water of the slurry and the hydrophilic component remaining in the vessel. Water from the slurry and gas bubbles attached to hydrophobic particles flowing through the vessel is discharged and collected for processing. A portion of the hydrophilic component is extracted as tailings for disposal or subsequent processing.

Techniques to facilitate adaptive optimization and control of flotation cell processing are disclosed herein. In at least one implementation, a computing system receives a plurality of flotation cell process variables associated with a flotation cell process. The flotation cell process variables are fed into a machine learning model associated with the flotation cell process to determine improved settings for the flotation cell process. The improved settings for the flotation cell process are provided to an industrial controller that controls at least one aspect of the flotation cell process to improve the flotation cell process.

A flotation separation system for partitioning a slurry comprises a flotation separation cell that comprises a sparger unit and a separation tank. The sparger unit comprises a slurry inlet for receiving a slurry and a gas inlet for introducing a gas into the slurry. The sparging mechanism disperses the gas bubbles within the slurry. A high shear element comprising a rotating shaft and a rotating high shear element mounted to it located within the sparging mechanism shears the gas into a bubble dispersion within the slurry. A slurry outlet discharges the slurry containing the bubble dispersion into the separation tank. An adjustable distributor plate at the slurry outlet restricts the flow of slurry through the slurry outlet. The distributor plate is mounted to the rotating shaft and rotates with the high shear element.

A flotation separation system for partitioning a slurry comprises a flotation separation cell that comprises a sparger unit and a separation tank. The sparger unit comprises a slurry inlet for receiving a slurry and a gas inlet for introducing a gas into the slurry. The sparging mechanism disperses the gas bubbles within the slurry. A high shear element comprising a rotating shaft and a rotating high shear element mounted to it located within the sparging mechanism shears the gas into a bubble dispersion within the slurry. A slurry outlet discharges the slurry containing the bubble dispersion into the separation tank. An adjustable distributor plate at the slurry outlet restricts the flow of slurry through the slurry outlet. The distributor plate is mounted to the rotating shaft and rotates with the high shear element.

A flotation machine includes a wash water system that is connectable adjacent a tank to direct sprays of water into froth within a froth zone. Wash water panel assemblies of the system can be positioned adjacent the tank so that each of the wash water panel assemblies are moveable between an open position and a closed position. Each wash water panel assembly can include an outer panel body that at least partially defines a reservoir in which wash water is passable and a spray membrane positionable adjacent the outer panel body. The spray membrane can have a plurality of spray holes in fluid communication with the reservoir such that water is passable from the reservoir and through the spray membrane via the spray holes for spraying water into the froth in the froth zone.

A flotation machine includes a wash water system that is connectable adjacent a tank to direct sprays of water into froth within a froth zone. Wash water panel assemblies of the system can be positioned adjacent the tank so that each of the wash water panel assemblies are moveable between an open position and a closed position. Each wash water panel assembly can include an outer panel body that at least partially defines a reservoir in which wash water is passable and a spray membrane positionable adjacent the outer panel body. The spray membrane can have a plurality of spray holes in fluid communication with the reservoir such that water is passable from the reservoir and through the spray membrane via the spray holes for spraying water into the froth in the froth zone.

A method and apparatus for the recovery of hydrophobic particles from a slurry comprised of water, the hydrophobic particles, and a hydrophilic component. Slurry is exposed to a gas stream to permit bubbles to adhere to the hydrophobic particles. The slurry generally flows vertically through a vessel at a velocity that maintains gas hold-up at least between 30 and 70% to maintain a bubbly flow without a slurry froth interface so that a portion of the water of the slurry, together with entrained gas bubbles attached to hydrophobic particles, flows out of the vessel with a portion of the water of the slurry and the hydrophilic component remaining in the vessel. Water from the slurry and gas bubbles attached to hydrophobic particles flowing through the vessel is discharged and collected for processing. A portion of the hydrophilic component is extracted as tailings for disposal or subsequent processing.