An integrated vortex separator (IVS) is disclosed. The IVS includes a housing in communication with a waste inlet via which a waste stream is drawn under suction into a waste tank. In a first stage, the waste stream is drawn into a centrifugal vortex flow to facilitate the removal of solid and liquid waste from the waste stream, leaving a primary airstream. Within the housing, a filter assembly includes outer and inner inverted cones with a conical cavity therebetween, the cavity serving as a second stage into which the vortex flow is redirected to remove additional liquid from the airstream. Radial vanes extending inward from the outer cone define portals between adjacent vanes, through which the redirected vortex flow is isolated from the original vortex flow. Exhaust ports in communication with the conical cavity allow the substantially moisture-free airstream to be drawn from the IVS via a vent line.

One illustrative cyclone separator disclosed herein includes an outer body, an inner body positioned at least partially within the outer body, an internal flow path within the inner body, the internal flow path having a fluid entrance and a fluid outlet, a first fluid flow channel between the inner body and the outer body, and a re-entrant fluid opening that extends through the outer body and is in fluid communication with the fluid flow channel, wherein the re-entrant fluid opening is positioned at a location upstream of the fluid entrance of the internal flow path in the inner body.

A wastewater purification system that uses mechanical and chemical processes to separate contaminants from municipal and other sanitary wastewater, concentrates the resulting sludge for disposal, and purifies the resulting product water for reuse as irrigation water, potable water or for disposal. The wastewater purification system can be scaled from a mobile system mounted on a skid or a tracker trailer to a large municipal wastewater treatment system. The wastewater purification system can include a hydrocyclone feeding a flotation tank. Flocculant is added upstream from the hydrocyclone after air injection by a Venturi air injector or similar device. Coagulant is added before the air injection. A dose of flocculant is added after the hydrocyclone within the vortex of the hydrocyclone and before the wastewater exits near the top of the flotation tank.

A cyclonic separator is taught for separation of a mixed liquid phase/gas phase process stream. The cyclonic separator comprises an outer shell, at least two cyclonic chambers located within the outer shell, each cyclonic chamber having an upper end and a lower end; a single, common tangential inlet passing tangentially through the outer shell and into each of the at least two cyclonic chambers, proximal the upper ends thereof; a gas outlet tube located at least partially within each cyclonic chamber, extending axially from a lower gas outlet end located below the tangential inlet, to an upper gas outlet end extending out of each of the at least two cyclonic chambers, said upper gas outlet ends being in fluid communication with a common gas chamber located above the outer shell; and a circumferential recycle opening formed around and through a thickness each gas outlet tube, in a portion of each gas outlet tube located axially between the upper end of cyclonic chambers and the common gas chamber, said recycle opening thus being in fluid communication with an inside cavity of the outer shell.

A particle separator for removing particles from a gaseous stream, the particle separator having a separator body having a centerline axis and a peripheral wall defining a separation chamber, a fluid inlet in fluid communication with the separation chamber, a particle outlet in fluid communication with the separation chamber, a fluid outlet in fluid communication with the separation chamber, and a plurality of angled inlet apertures fluidly coupled between the fluid inlet and the separation chamber. A particulate separation system for removing particles from a gaseous stream, the particulate filtration system having an inlet, an outlet, and a plurality of particle separators located between and in fluid communication with, the inlet and the outlet, wherein each of the plurality of particle separators receives less than about 5 percent by volume of the flow of the gaseous stream entering the inlet.

A cyclone separator for separating at least two phases of a fluid, with a base housing through which the fluid can flow in an essentially helical pattern, that has a separation chamber with an upper and a lower end, wherein the upper and lower end each respectively have a wall, and a central axis that extends between the two ends, and furthermore a central separation tube arranged inside the conical separation chamber, concentric to the central axis of the base housing, with an essentially cylindrical wall having a surface facing toward the inner cross-section with a first surface profile, and a surface facing away from the inner cross-section with a second surface profile. The base housing has at its upper end a header section with an inner radius and with at least one essentially tangentially attached inlet opening for the fluid, as well as at least one light fraction outlet opening with a cross-section and, at its lower end, at least one expansion chamber and at least one heavy fraction outlet opening. The separation chamber tapers conically in the direction of the lower end at least incrementally in sections, preferably with a constant cone angle α.

A cyclone separator for separating at least two phases of a fluid, with a base housing through which the fluid can flow in an essentially helical pattern, that has a separation chamber with an upper and a lower end, wherein the upper and lower end each respectively have a wall, and a central axis that extends between the two ends, and furthermore a central separation tube arranged inside the conical separation chamber, concentric to the central axis of the base housing, with an essentially cylindrical wall having a surface facing toward the inner cross-section with a first surface profile, and a surface facing away from the inner cross-section with a second surface profile. The base housing has at its upper end a header section with an inner radius and with at least one essentially tangentially attached inlet opening for the fluid, as well as at least one light fraction outlet opening with a cross-section and, at its lower end, at least one expansion chamber and at least one heavy fraction outlet opening. The separation chamber tapers conically in the direction of the lower end at least incrementally in sections, preferably with a constant cone angle α.

A cyclone separator is disclosed. The cyclone separator includes a housing that forms a separation chamber, a central cylinder made of a non-metal refractory material and located inside the housing, and a support structure that supports the central cylinder. The separation chamber is divided by the central cylinder into an outer separation chamber and an inner separation chamber. The separation chamber includes an inlet and an outlet that are in communication with the outer and inner separation chambers, respectively. The support structure comprises a hollowed-out upwardly-arched structure that is connected to an inner wall of the separation chamber by continuous pouring or masonry, with an arch face of the support structure being connected to a lower end of the central cylinder to support the central cylinder. The central cylinder is connected to both the housing and the supporting structure by continuous pouring or masonry.

A cyclone separator is disclosed. The cyclone separator includes a housing that forms a separation chamber, a central cylinder made of a non-metal refractory material and located inside the housing, and a support structure that supports the central cylinder. The separation chamber is divided by the central cylinder into an outer separation chamber and an inner separation chamber. The separation chamber includes an inlet and an outlet that are in communication with the outer and inner separation chambers, respectively. The support structure comprises a hollowed-out upwardly-arched structure that is connected to an inner wall of the separation chamber by continuous pouring or masonry, with an arch face of the support structure being connected to a lower end of the central cylinder to support the central cylinder. The central cylinder is connected to both the housing and the supporting structure by continuous pouring or masonry.

A thimble assembly for a cyclone separator comprising a plurality of carrier brackets separately mountable on a shelf of the separator along the perimeter of a circular exhaust opening, a plurality of segments vertically successively suspended from the brackets, the segments of an upper row being joined to the brackets, the segments of each successive lower row being joined to the segments of a row immediately above, each bracket exclusively serving a chord of an arc concentric with the circular opening that is substantially the same in length as the chord of an arc that a segment spans, a center-to-center chordal spacing of adjacent brackets being the same as a center-to-center distance of an adjacent pair of segments.