A method and apparatus for fabricating multifunction membranes comprising cross-aligned nanofiber in an electrospinning device, the method comprising providing a multiple segment collector including at least a first segment, a second segment, and an intermediate segment to collectively present an elongated cylindrical structure; electrically charging an edge conductor circumferentially resident on the first segment and on the second segment; rotating the elongated cylindrical structure on a drive unit around a longitudinal axis; the elongated cylindrical structure holding electrospun fiber substantially aligned with the longitudinal axis when the edge conductors are excited with a charge of opposite polarity relative to charged fiber, and attracting electrospun fiber on to its surface around the longitudinal axis at least when the edge conductors are absent a charge or grounded and a charged electrode is positioned opposite a fiber emitter; and repeating the process multiple times to form layers of nanofibers encapsulating agents of interest.

A method and apparatus for fabricating multifunction membranes comprising cross-aligned nanofiber in an electrospinning device, the method comprising providing a multiple segment collector including at least a first segment, a second segment, and an intermediate segment to collectively present an elongated cylindrical structure; electrically charging an edge conductor circumferentially resident on the first segment and on the second segment; rotating the elongated cylindrical structure on a drive unit around a longitudinal axis; the elongated cylindrical structure holding electrospun fiber substantially aligned with the longitudinal axis when the edge conductors are excited with a charge of opposite polarity relative to charged fiber, and attracting electrospun fiber on to its surface around the longitudinal axis at least when the edge conductors are absent a charge or grounded and a charged electrode is positioned opposite a fiber emitter; and repeating the process multiple times to form layers of nanofibers encapsulating agents of interest.

Embodiments relate to a system for manufacturing nano-scale energy harvesters and electric power generators. The system includes a plurality of dispensers to dispense a first material, a second material, and a separation material between the first and second materials. The first material has a first work function value and the second material has a second work function value different from the first work function value. At least one electrospray device is positioned proximal to the third dispenser to deposit a fluid within at least a portion of the separation material. The fluid has particles with a third work function value different from the first and second work function values. The system also includes a guide assembly to transport the first and second electrodes, the positioned separation material, and the fluid to a joint proximal position and form a fabricated product.

The invention is directed to a process for forming a particle film on a substrate. Preferably, a series of corona guns, staggered to optimize film thickness uniformity, are oriented on both sides of a slowly translating grounded substrate (copper or aluminum for the anode or cathode, respectively). The substrate is preferably slightly heated to induce binder flow, and passed through a set of hot rollers that further induce melting and improve film uniformity. The sheeting is collected on a roll or can be combined in-situ and rolled into a single-cell battery. The invention is also directed to products formed by the processes of the invention and, in particular, batteries.

The invention is directed to a process for forming a particle film on a substrate. Preferably, a series of corona guns, staggered to optimize film thickness uniformity, are oriented on both sides of a slowly translating grounded substrate (copper or aluminum for the anode or cathode, respectively). The substrate is preferably slightly heated to induce binder flow, and passed through a set of hot rollers that further induce melting and improve film uniformity. The sheeting is collected on a roll or can be combined in-situ and rolled into a single-cell battery. The invention is also directed to products formed by the processes of the invention and, in particular, batteries.

An apparatus for accumulating cross-aligned fiber in an electrospinning device, comprising a multiple segment collector including at least a first segment, a second segment, and an intermediate segment, the intermediate segment positioned between the first and second segment to collectively present an elongated cylindrical structure; at least one electrically chargeable edge conductor circumferentially resident on the first segment and circumferentially resident on the second segment; a connection point on the first segment and on the second segment, the connection points usable for mounting the elongated cylindrical structure on a drive unit to rotate around a longitudinal axis; the elongated cylindrical structure holding electrospun fiber substantially aligned with the longitudinal axis when the edge conductors are excited with a charge of opposite polarity relative to charged fiber, and attracting electrospun fiber on to its surface around the longitudinal axis at least when the edge conductors are absent a charge or grounded.

An apparatus for accumulating cross-aligned fiber in an electrospinning device, comprising a multiple segment collector including at least a first segment, a second segment, and an intermediate segment, the intermediate segment positioned between the first and second segment to collectively present an elongated cylindrical structure; at least one electrically chargeable edge conductor circumferentially resident on the first segment and circumferentially resident on the second segment; a connection point on the first segment and on the second segment, the connection points usable for mounting the elongated cylindrical structure on a drive unit to rotate around a longitudinal axis; the elongated cylindrical structure holding electrospun fiber substantially aligned with the longitudinal axis when the edge conductors are excited with a charge of opposite polarity relative to charged fiber, and attracting electrospun fiber on to its surface around the longitudinal axis at least when the edge conductors are absent a charge or grounded.

A method and apparatus for fabricating multifunction membranes comprising cross-aligned nanofiber in an electrospinning device, the method comprising providing a multiple segment collector including at least a first segment, a second segment, and an intermediate segment to collectively present an elongated cylindrical structure; electrically charging an edge conductor circumferentially resident on the first segment and on the second segment; rotating the elongated cylindrical structure on a drive unit around a longitudinal axis; the elongated cylindrical structure holding electrospun fiber substantially aligned with the longitudinal axis when the edge conductors are excited with a charge of opposite polarity relative to charged fiber, and attracting electrospun fiber on to its surface around the longitudinal axis at least when the edge conductors are absent a charge or grounded and a charged electrode is positioned opposite a fiber emitter; and repeating the process multiple times to form layers of nanofibers encapsulating agents of interest.

A method and apparatus for fabricating multifunction membranes comprising cross-aligned nanofiber in an electrospinning device, the method comprising providing a multiple segment collector including at least a first segment, a second segment, and an intermediate segment to collectively present an elongated cylindrical structure; electrically charging an edge conductor circumferentially resident on the first segment and on the second segment; rotating the elongated cylindrical structure on a drive unit around a longitudinal axis; the elongated cylindrical structure holding electrospun fiber substantially aligned with the longitudinal axis when the edge conductors are excited with a charge of opposite polarity relative to charged fiber, and attracting electrospun fiber on to its surface around the longitudinal axis at least when the edge conductors are absent a charge or grounded and a charged electrode is positioned opposite a fiber emitter; and repeating the process multiple times to form layers of nanofibers encapsulating agents of interest.

An apparatus for accumulating cross-aligned fiber in an electrospinning device, comprising a multiple segment collector including at least a first segment, a second segment, and an intermediate segment, the intermediate segment positioned between the first and second segment to collectively present an elongated cylindrical structure; at least one electrically chargeable edge conductor circumferentially resident on the first segment and circumferentially resident on the second segment; a connection point on the first segment and on the second segment, the connection points usable for mounting the elongated cylindrical structure on a drive unit to rotate around a longitudinal axis; the elongated cylindrical structure holding electrospun fiber substantially aligned with the longitudinal axis when the edge conductors are excited with a charge of opposite polarity relative to charged fiber, and attracting electrospun fiber on to its surface around the longitudinal axis at least when the edge conductors are absent a charge or grounded.