Method of designing and manufacturing a distributor bar for use in a production line comprising a mixing head for providing a viscous foamable liquid mixture, a laminator with a predefined speed of at least 20 m/min, the distributor bar having a central inlet fluidly connected to a number of outlets via a main channel. The method comprises: choosing (3001) a geometry for the distributor bar and defining a set of geometrical parameters; assigning (3002) values to said parameters; creating (3003) a virtual model; simulating (3005) flow in said model by performing a Computational Fluid Dynamics simulation (CFD), taking into account (3004) a non-Newtonian shear thinning model; e) evaluating the simulated flow; building (2007) a physical distributor bar. A distributor bar, a production line, and a computer program product.

The disclosure relates to a coating apparatus for applying a monolayer layer of particles to a receiving surface. The apparatus comprises a pressurized air source, an application chamber partially bounded by the receiving surface into which an air stream is delivered by the air source, an air return path for returning air from the application chamber to an intake of the air source to form an air circulation loop, and a dosing device for introducing particles to be coated onto the receiving surface into the air circulation loop, a particle deflector being positioned in the path of the air stream to break up agglomerated particles carried by the air stream prior to coating the receiving surface with the particles. A method of applying a layer of particles is also provided, as well as printing systems benefiting from the present coating apparatus.

Systems and methods for depositing materials on a substrate via OVJP are provided. A float table and grippers are used to move and position the substrate relative to one or more OVJP print bars to reduce the chance of damaging or compromising the substrate or prior depositions.

A roll-to-roll manufacturing machine suitable for processing and producing polymer films that contain nanostructures, including but not limited to multifunctional polymer films. The machine applies a liquid polymer on a substrate to form a liquid polymer film, at least partially embeds nanostructures into the liquid polymer film, melt casts a layer of a molten polymer on the liquid polymer film to produce a thin polymer film, organizes the nanostructures in a thickness direction of the thin polymer film comprising applying an electric field to the thin polymer film, aligns the nanostructures in the thin polymer film by simultaneously subjecting the thin polymer film to heat and a field that aligns the nanostructures, and solidifies the thin polymer film to freeze the nanostructures along nanocolumns in a thickness direction of a solidified polymer film resulting therefrom.

A coating system (1) is provided which includes an ultrasonic sprayer (3) capable of spraying a coating fluid onto a target surface (5). A convective or infrared heater (21) is associated with the sprayer and is operable to heat the spray (23) produced by the sprayer (3).

Provided herein is a device for forming a conductive film. The device includes a deposition device and an air supply. The deposition device is configured to form a wet film having conductive nanostructures and a fluid carrier on a web. The web is moved in a first direction while forming the wet film. The air supply is disposed at a side of the web and configured to apply an air flow onto the wet film. The air flow is directed onto the wet film in a second direction perpendicular to the first direction to reorient a direction of some conductive nanostructures in the wet film to define reoriented conductive nanostructures.

A coating apparatus includes: a coating manifold for supplying a coating liquid to a base material; a supply channel for supplying the coating liquid to the coating manifold; and a connection channel connecting the supply channel to the coating manifold. The connection channel includes at least one branch portion, and the at least one branch portion branches into two branch channels that are equal to each other in channel distance.

Provided are a coating device and a coating method which suppress the occurrence of exhaustion of a coating liquid. A coating device which applies a coating liquid to an upper surface or a lateral surface of a long substrate continuously traveling in a specific traveling direction has: a bar which is capable of being brought into contact with the upper surface or the lateral surface of the long substrate continuously traveling in the specific traveling direction via the coating liquid, and is rotated; and at least two stages of dam plates which are provided on the upstream side in the traveling direction of the long substrate with respect to the bar, and allow the coating liquid to flow to the long substrate via a space between the dam plate and the bar. The at least two stages of dam plates are arranged along the traveling direction.

A deposition system is provided for guiding a flexible substrate along a deposition path. The deposition system includes a payout hub for unwinding the flexible substrate; a pickup hub for winding the flexible substrate; one or more evaporation sources (300); one or more electrodes (510) spaced apart from the one or more evaporation sources in a first direction; one or more measurement devices (550); and a controller (601) configured to adjust one or more voltages provided to the one more electrodes.

An irradiation system is provided. The irradiation system includes a plurality of LED arrays, each of the LED arrays including a plurality of LED light producing elements. The irradiation system also includes a target area, the target area being adapted to receive light energy from each of the plurality of LED arrays. The plurality of LED arrays are positioned with respect to one another such that they surround the target area of the irradiation system.