A system for the functionalization of polyolefin fiber includes a reactor chamber, a fiber pulley system, and a precursor sprinkler system. The reactor chamber defines an interior reactor space and a plurality of fiber inlet/outlet pairs positioned at opposite ends of respective fiber processing axes. The fiber pulley system is arranged to direct polyolefin fiber through the plurality of fiber inlet/outlet pairs, along a fiber processing path comprising the respective fiber processing axes. The precursor sprinkler system is operable to aerosolize a precursor solution and contact the aerosolized precursor solution with the polyolefin fiber. A method for functionalizing polyolefin fiber includes aerosolizing the precursor solution to form an aerosolized precursor solution, passing polyolefin fiber along the fiber pulley system into the reactor chamber, contacting the polyolefin fiber with the aerosolized precursor solution, and passing functionalized polyolefin fiber out of the interior reactor space of the reactor chamber.

The present invention relates to a method for manufacturing an aerogel sheet and comprises: a step (a) of preparing silica sol and a surface modifying agent to prepare a silica precursor; a step (b) of preparing a gelling catalyst; a step (c) of injecting the silica precursor prepared in the step (a) to a surface of a blanket to impregnate the silica precursor; and a step (d) of injecting the gelling catalyst prepared in the step (b) to the surface of the blanket in which the silica precursor is impregnated to gelate the silica precursor.

The present invention further provides for a nozzle, preferably of injection molded plastic material, and with an inlet designed to attach to common commercially available cartridges with male Luer threads located exterior of the nozzle. In addition, the present invention provides for a nozzle molded into a V-shape configuring the inside of a pre-creased garment or a piece of fabric when the garment is placed on the form for application of the resin. The nozzle has a locator flange that is included to ensure that there is correct alignment between the nozzle and guide skee. The nozzle is specifically angled when attached to the cartridge and the guide skee so that an optimum angle is achieved for the correct application of the resin. The molded plastic nozzle of the present invention has a smooth outer surface and strengthening ribs. The inside of the nozzle has a Ventura shape to accelerate the resin when it is being applied and the slit can be molded into different widths to correspond to the amount of resin required for different weight fabrics.

Provided are a method and an apparatus for producing a functional film with a coating solution including a material whose performance is deteriorated by oxygen, without performance deterioration. The method for producing a functional film includes a coating step of supplying a coating solution having a dissolved oxygen concentration of 1000 ppm or less to a die coater having a backup roller and applying the coating solution to a flexible support transported in a state where the support is wound around the backup roller by the die coater, in which a reduced pressure chamber which covers a surface of the flexible support is provided on an upstream side of the die coater in a transport direction of the flexible support, and an inert gas is supplied to the reduced pressure chamber and an exhaust amount from the reduced pressure chamber is larger than a supply amount of the inert gas.

According to one embodiment, a system for manufacturing a fully impregnated thermoplastic prepreg includes a mechanism for moving a fabric or mat and a drying mechanism that removes residual moisture from at least one surface of the fabric or mat. The system also includes a resin application mechanism that applies a reactive resin to the fabric or mat and a press mechanism that presses the coated fabric or mat to ensure that the resin fully saturates the fabric or mat. The system further includes a curing oven through which the coated fabric or mat is moved to polymerize the resin and thereby form a thermoplastic polymer so that upon exiting the oven, the fabric or mat is fully impregnated with the thermoplastic polymer. During at least a portion of the process, humidity in the vicinity of the coated fabric or mat is maintained at substantially zero.

According to one embodiment, a system for manufacturing a fully impregnated thermoplastic prepreg includes a mechanism for moving a fabric or mat and a drying mechanism that removes residual moisture from at least one surface of the fabric or mat. The system also includes a resin application mechanism that applies a reactive resin to the fabric or mat and a press mechanism that presses the coated fabric or mat to ensure that the resin fully saturates the fabric or mat. The system further includes a curing oven through which the coated fabric or mat is moved to polymerize the resin and thereby form a thermoplastic polymer so that upon exiting the oven, the fabric or mat is fully impregnated with the thermoplastic polymer. During at least a portion of the process, humidity in the vicinity of the coated fabric or mat is maintained at substantially zero.

Disclosed is a slot die, which includes a feed unit for introducing a coating material, a chamber for accommodating a coating material supplied through the feed unit, a slit communicating with the chamber to discharge the coating material, and a die body having die lips which form the slit, wherein the chamber includes a chamber block which has an inner space for accommodating the coating material and is configured so that the entire block is exchangeable with respect to the die body, and wherein a coating width is determined by a width of the inner space of the chamber block.

A composite friction unit of a three dimensional composite body is formed in a system for continuous process manufacturing of composite friction units. The system uses a plurality of rolls of reinforcing fiber fabrics, a resin dispensing system that receives a panel of reinforcing fiber fabric from each one of the rolls and separately dispenses resin through a plurality of dispensing tubes, each associated with a different panel, onto a surface of each panel. A forming die is positioned to receive the plurality of panels of reinforcing fiber fabric after resin is dispensed onto the panels and is configured to form a composite panel from the plurality of panels of reinforcing fiber fabrics. A cutting mechanism cuts a desired shape part from the composite panel.

Embodiments described herein relate to dispensation of semi-solid electrode material. In some aspects a method of forming an electrode ribbon can include dispensing an entry stream of semi-solid electrode material into a nozzle, while the entry stream is in the nozzle, dividing the entry stream into a first substream and a second substream, while the first substream and the second substream are in the nozzle, rejoining the first substream and the second substream to form a rejoined stream, dispensing the rejoined stream out of the nozzle onto a current collector via an orifice to form an electrode ribbon. In some embodiments, the dividing can be via a rib disposed along an interior surface of the nozzle. In some embodiments, the entry stream can be divided into a first substream, a second substream, and a third substream.

The present invention further provides for a nozzle, preferably of injection molded plastic material, and with an inlet designed to attach to common commercially available cartridges with male Luer threads located exterior of the nozzle. In addition, the present invention provides for a nozzle molded into a V-shape configuring the inside of a pre-creased garment or a piece of fabric when the garment is placed on the form for application of the resin. The nozzle has a locator flange that is included to ensure that there is correct alignment between the nozzle and guide skee. The nozzle is specifically angled when attached to the cartridge and the guide skee so that an optimum angle is achieved for the correct application of the resin. The molded plastic nozzle of the present invention has a smooth outer surface and strengthening ribs. The inside of the nozzle has a Ventura shape to accelerate the resin when it is being applied and the slit can be molded into different widths to correspond to the amount of resin required for different weight fabrics.